Patents Assigned to NGK Insulators
  • Patent number: 10103377
    Abstract: Provided is a method for manufacturing a lithium cobaltate oriented sintered plate, comprising (a) providing a green sheet comprising Co3O4 particles, (b) firing the green sheet to form a Co3O4 oriented sintered plate, and (c) firing the sintered plate in the presence of a lithium source to introduce lithium and thereby form the lithium cobaltate oriented sintered plate composed of LiCoO2, the method further comprising (d1) attaching a Mg-containing compound to the Co3O4 oriented sintered plate before the step (c) or (d2) attaching the Mg-containing compound to the lithium cobaltate oriented sintered plate after the step (c) to fire the sintered plate. According to the present invention, a lithium cobaltate oriented sintered plate can be manufactured in which grain boundaries in the plate thickness direction are significantly reduced and with which enhanced battery performance can be achieved when used as a positive electrode active material in lithium secondary batteries.
    Type: Grant
    Filed: March 18, 2016
    Date of Patent: October 16, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukinobu Yura, Nobuyuki Kobayashi
  • Patent number: 10101254
    Abstract: A detecting apparatus includes: a lifting mechanism section that is provided with a lifting portion for lifting honeycomb structures and a shelf plate; an actual load value measuring section that measures an actual load value; a total load value calculating section that adds up the plurality of measured actual load value; a total load value determining section that compares a standard total weight value of the honeycomb structures and the shelf plate to the total load value and determines whether to satisfy a total load value determining condition; an actual load value determining section that compares the actual load value to the specified load value and determines whether to satisfy an actual load value determining condition; and a shelf-plate crack determining section that determines that the shelf plate is cracked when the total load value determining condition or the actual load value determining condition is not satisfied.
    Type: Grant
    Filed: March 17, 2016
    Date of Patent: October 16, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Chikashi Ihara, Takeshi Tokunaga, Kazuyuki Yamasawa
  • Patent number: 10100694
    Abstract: A reducing agent injection device includes a first honeycomb structure and a urea spraying device spraying a urea water solution in mist form. A pair of electrode members is formed in the first honeycomb structure. The ratio L/D of length L in the cell extending direction of the honeycomb structure body to diameter D of the cross section perpendicular to the cell extending direction is 0.5 to 1.2. Also, it is preferable that a urea hydrolysis catalyzer is provided in the second end face side of the honeycomb structure body, with a gap from the second end face.
    Type: Grant
    Filed: March 14, 2017
    Date of Patent: October 16, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Yoshimasa Omiya, Katsumi Saiki, Takuya Ishihara
  • Patent number: 10099166
    Abstract: A porous body constituting a porous partition wall 44 of a honeycomb filter 30 has a porosity P of 20% to 60%, a permeability k of 1 ?m2 or more and satisfies k?0.2823 P?10.404. The porous body is obtained by a method for producing, for example, includes (a) a step of acquiring porous body data representing a temporary porous body having porosity higher than target porosity, (b) a step of deriving information about a flow rate for each space voxel during passage of a fluid through inside of the porous body, (c) a step of preferentially replacing the voxel having a low flow rate among the space voxels with the object voxel, and adjusting the porosity of the porous body data to the target porosity, and (d) a step of forming a porous body based on the porous body data after replacement.
    Type: Grant
    Filed: March 25, 2015
    Date of Patent: October 16, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Satoshi Sakashita, Hiroyuki Nagaoka
  • Patent number: 10094257
    Abstract: A honeycomb structure includes honeycomb segments each having a porous partition wall defining a plurality of cells, and includes a porous bonding layer containing a crystalline anisotropic ceramic and disposed so as to bond side surfaces of the honeycomb segments to each other. A ratio of a pore volume (cc/g) of a fine pore defined as a pore in the bonding layer having a pore diameter of 10 ?m or more and less than 50 ?m with respect to a pore volume (cc/g) of a coarse pore defined as a pore in the bonding layer having a pore diameter of 50 ?m or more and 300 ?m or less is from 2.0 to 3.5, the pore volume of the fine pore is from 0.15 to 0.4 cc/g, and the pore volume of the coarse pore is from 0.05 to 0.25 cc/g.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: October 9, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Keisuke Kimura, Ryuta Kouno, Shuichi Ichikawa
  • Patent number: 10094002
    Abstract: A Cu—Be alloy according to the present invention is a Co-containing Cu—Be alloy, in which the Co content is 0.005% to 0.12% by mass, and the number of Cu—Co-based compound particles having a particle size of 0.1 ?m or more that can be confirmed on a TEM image at a magnification of 20,000 is five or less in a field of view of 10 ?m×10 ?m. Furthermore, a method for producing a Cu—Be alloy according to the present invention includes a solution annealing treatment step of subjecting a Cu—Be alloy raw material containing 0.005% to 0.12% by mass of Co and 1.60% to 1.95% by mass of Be to solution annealing treatment to obtain a solution-annealed material.
    Type: Grant
    Filed: April 22, 2015
    Date of Patent: October 9, 2018
    Assignees: NGK Insulators, Ltd., The University of Electro-Communications
    Inventors: Hiromi Miura, Naokuni Muramatsu
  • Patent number: 10093808
    Abstract: A circumferential coating material contains colloidal silica, silicon carbide, and titanium oxide different in particle diameters from silicon carbide, coats a circumferential surface of a honeycomb structure monolithically formed by extrusion, including as a main component, cordierite having a porosity of 50 to 75%, and forms a circumferential coating layer. A circumferentially coated honeycomb structure has a honeycomb structure comprising latticed porous partition walls defining and forming a plurality of polygonal cells forming through channels and extending from one end face to the other end face, and a circumferential coating layer formed by coating at least a part of a circumferential surface of the honeycomb structure with the circumferential coating material.
    Type: Grant
    Filed: September 19, 2016
    Date of Patent: October 9, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Murai, Yoshihiro Sato, Kazunari Akita
  • Patent number: 10094750
    Abstract: A breaking strength tester includes: a tubular pressure container having opened both ends to house a part of a pillar-shaped honeycomb structure including a partition walls and a circumferential wall; a tubular pressurization elastic body disposed to surround an entire circumference of a pressurized portion having a length equal to or less than ½ of a length in an axial direction of the circumferential wall; a partial pressurization unit which elastically deforms the pressurization elastic body and applies uniform pressure to the entire circumference of the circumferential wall of the pressurized portion of the honeycomb structure housed in the pressure container up to pressure test strength; and a pressure measurement unit which measures a value of the uniform pressure applied to the circumferential wall by the pressurization elastic body.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: October 9, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Kazuki Iida, Yasumasa Fujioka, Hisazumi Shaku, Kazunari Akita, Yoshihiro Sato
  • Patent number: 10093550
    Abstract: A method of producing hexagonal plate-like zinc oxide particles having a sharp particle size distribution (i.e., a relatively uniform particle size) at a high weight yield and a high percent yield is provided. The method of producing hexagonal plate-like zinc oxide particles of the present invention comprises mixing by stirring an aqueous hexamethylenetetramine (HMT) solution, a solution of an anionic surfactant in a water-insoluble organic solvent, and optionally water to form a microemulsion containing an aqueous phase of an aqueous hexamethylenetetramine solution having a molar concentration of 0.05 M or more; dropwise adding an aqueous zinc salt solution to the microemulsion; and heating the microemulsion containing the aqueous zinc salt solution to a reaction temperature of 80° C. or more without using any autoclave to form hexagonal plate-like zinc oxide particles.
    Type: Grant
    Filed: October 28, 2016
    Date of Patent: October 9, 2018
    Assignees: NGK Insulators, Ltd., Nagoya Institute of Technology
    Inventors: Jun Yoshikawa, Tsutomu Nanataki, Tomokatsu Hayakawa
  • Patent number: 10093547
    Abstract: Provided is a method for producing a DDR type zeolite crystal, the method including: a raw material solution preparing step of preparing a raw material solution by mixing at least silica, water, an organic solvent, and 1-adamantanamine that is a structure directing agent; and a DDR type zeolite crystal generating step of generating a DDR type zeolite crystal by performing a heating treatment on the raw material solution, in which the organic solvent is an organic solvent containing no amine, and the raw material solution is a raw material solution containing no PRTR substance.
    Type: Grant
    Filed: September 24, 2015
    Date of Patent: October 9, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Takeshi Hagio, Kenji Yajima, Makiko Ichikawa
  • Publication number: 20180280961
    Abstract: A honeycomb structure including: a honeycomb structure body having porous partition walls which are disposed to surround a plurality of cells and a circumferential wall, wherein the partition walls are provided with protrusions, at least one of the plurality of cells includes a specific cell configured so that the protrusions protrude into the cell from the respective partition walls, and the specific cell is provided with a porous material made of the same material as the partition walls in a range of 5 to 50% including an intersection with respect to a pentagonal area which is formed by connecting the intersection when two partition walls configuring the peripheral edge of the specific cell extend and two points of bottom parts and top parts, respectively, of the respective protrusions disposed on the two partition walls, in the cross section orthogonal to the extending direction of the cells.
    Type: Application
    Filed: March 20, 2018
    Publication date: October 4, 2018
    Applicant: NGK Insulators, Ltd.
    Inventor: Yoichi AOKI
  • Publication number: 20180283783
    Abstract: A method for manufacturing a honeycomb structure, includes: a step of manufacturing a honeycomb formed body to manufacture a non-fired honeycomb formed body, the non-fired honeycomb formed body including a raw material composition containing a ceramic raw material, 0.5 to 5.0 mass % of pore former and water; an induction drying step of drying the manufactured non-fired honeycomb formed body by induction drying to obtain a honeycomb dried body; and a firing step of firing the obtained honeycomb dried body to obtain a honeycomb structure. The induction drying step is to remove 20 to 80% of the entire water that the non-fired honeycomb formed body contained before drying by induction drying to obtain a first dried honeycomb formed body, then turn the first dried honeycomb formed body upside down and remove the residual water by further induction drying to obtain the honeycomb dried body.
    Type: Application
    Filed: March 15, 2018
    Publication date: October 4, 2018
    Applicant: NGK Insulators, Ltd.
    Inventor: Kensuke OKUMURA
  • Publication number: 20180280957
    Abstract: A honeycomb structure includes a porous partition wall defining a plurality of cells, wherein the plurality of cells include a first cell and a second cell, an open frontal area of the first cell on the first end face is larger than that of the second cell on the second end face, on the partition wall disposed to surround the at least one first cell, a protrusion which protrudes into the first cell is provided with, the first protrusion and the second protrusion are each disposed not to overlap with each other on extended lines in extending directions of the respective protrusions, and a protrusion height (H1) of the first protrusion and a protrusion height (H2) of the second protrusion are each equal to or more than 15% and equal to or less than 90% with respect to a mutual distance W of the partition walls facing each other.
    Type: Application
    Filed: March 23, 2018
    Publication date: October 4, 2018
    Applicant: NGK Insulators, Ltd.
    Inventors: Tomohiro Iida, Kazuto Miura, Osamu Yasui
  • Publication number: 20180283784
    Abstract: A method for manufacturing a honeycomb structure, includes: a step of manufacturing a honeycomb formed body to manufacture a non-fired honeycomb formed body, the non-fired honeycomb formed body including a raw material composition containing a ceramic raw material and water; an induction drying step of drying the manufactured non-fired honeycomb formed body by induction drying to obtain a honeycomb dried body; and a firing step of firing the obtained honeycomb dried body to obtain a honeycomb structure. The induction drying step is to remove 10 to 50% of the entire water that the non-fired honeycomb formed body contained before drying by induction drying to obtain a first dried honeycomb formed body, then turn the first dried honeycomb formed body upside down and remove the residual water by further induction drying to obtain the honeycomb dried body.
    Type: Application
    Filed: March 15, 2018
    Publication date: October 4, 2018
    Applicant: NGK Insulators, Ltd.
    Inventor: Kensuke Okumura
  • Publication number: 20180273432
    Abstract: A circumferential coating material to be applied to a circumferential surface of a honeycomb structure made of ceramics formed by extrusion, the circumferential coating material including a ceramic raw material that forms a circumferential coating layer, wherein the ceramic raw material contains: a ceramic mixture of first ceramic particles having particulate shapes, and second ceramic particles having particulate shapes and an average particle diameter different from an average particle diameter of the first ceramic particles; and a fiber material having an elongated strip-like shape, wherein the ceramic mixture has particle size distribution including at least two local maximum values, and the fiber material has an average fiber length ranging from 30 to 100 ?m in a longitudinal direction.
    Type: Application
    Filed: February 27, 2018
    Publication date: September 27, 2018
    Applicant: NGK Insulators, Ltd.
    Inventors: Shingo Tokuda, Shuji Ueda
  • Publication number: 20180268094
    Abstract: A method for producing a porous body, comprising a raw-material mixing step of mixing talc having an average particle size of 1 ?m or more and 18 ?m or less, alumina, an auxiliary raw material containing a material that undergoes a eutectic reaction with talc and being prepared in an amount so as to satisfy a weight ratio of 0.5% or more and 1.5% or less by weight relative to the talc, and a pore-forming agent, to provide green body, and a molding and firing step of molding the green body to provide a compact and firing this compact at a firing temperature of 1350° C. to 1440° C.
    Type: Application
    Filed: May 18, 2018
    Publication date: September 20, 2018
    Applicant: NGK Insulators, Ltd.
    Inventors: Satoshi SAKASHITA, Hiroyuki NAGAOKA, Takehide SHIMODA
  • Publication number: 20180264452
    Abstract: In a honeycomb structure, porous partition walls are arranged to surround cells extending from an inflow end face of the honeycomb structure body to an outflow end face thereof, intersection points at which the partition walls arranged in a latticed manner in the inflow end face intersect include a first intersection point that is one intersection point, and second intersection points one of which is the other intersection point in the partition wall including the first intersection point, and which are adjacent to the first intersection point, and the inflow end face has concave/convex portions each including the first intersection point as a bottom portion and the peripheral second intersection points of the first intersection point as top portions, or each including the first intersection point as a top portion and the peripheral second intersection points of the first intersection point as bottom portions.
    Type: Application
    Filed: February 27, 2018
    Publication date: September 20, 2018
    Applicant: NGK Insulators, Ltd.
    Inventor: Kazuya Yuki
  • Publication number: 20180264453
    Abstract: A plugged honeycomb structure, including: a pillar-shaped honeycomb structure body including porous partition walls; and plugging portions disposed at open ends of cells at an inflow end face side or at an outflow end face side, wherein a pore diameter corresponding to the cumulative pore volume of 10% is D10, a pore diameter corresponding to the cumulative pore volume of 30% is D30, a pore diameter corresponding to the cumulative pore volume of 50% is D50, a pore diameter corresponding to the cumulative pore volume of 70% is D70, a pore diameter corresponding to the cumulative pore volume of 90% is D90, the pore diameter D10 is 6 ?m or more, the pore diameter D90 is 58 ?m or less, and the plugged honeycomb structure satisfies the relationship of Expression (1). 0.35?(D70?D30)/D50?1.
    Type: Application
    Filed: February 27, 2018
    Publication date: September 20, 2018
    Applicant: NGK Insulators, Ltd.
    Inventor: Tatsuyuki KUKI
  • Patent number: 10072321
    Abstract: The copper alloy of the present invention contains 5% by mass to 25% by mass of Ni, 5% by mass to 10% by mass of Sn, 0.005% by mass to 0.5% by mass of element A (element A being at least one selected from the group consisting of Nb, Zr and Ti), and 0.005% by mass or more of carbon. In the copper alloy, the mole ratio of the carbon to the element A is 10.0 or less. The copper alloy may further contain 0.01% by mass to 1% by mass of Mn. In this copper alloy, the element A may be present as carbide.
    Type: Grant
    Filed: June 25, 2015
    Date of Patent: September 11, 2018
    Assignees: NGK Insulators, Ltd., Osaka Alloying Works, Co., Ltd.
    Inventors: Minoru Uda, Takahiro Ishikawa, Taiji Mizuta, Yasunari Mizuta, Hiroyasu Taniguchi
  • Patent number: 10074962
    Abstract: A grating element includes: a support substrate; an optical material layer; a ridge optical waveguide having an incidence surface on which a laser light is incident and an emission end from which an emission light with a desired wavelength is emitted; and a Bragg grating including concave and convex portions formed within the optical waveguide. The optical waveguide includes an incident portion between the incidence surface and the Bragg grating, and a tapered portion between the incident portion and the Bragg grating. In the Bragg grating, a propagation light propagates in single mode. The width Win of the optical waveguide in the incident portion is larger than the width Wgr of the optical waveguide in the Bragg grating. The width Wt of the optical waveguide in the tapered portion is decreased from the incident portion toward the Bragg grating. The relationships represented by formulas (1) to (3) are satisfied.
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: September 11, 2018
    Assignee: NGK Insulators, Ltd.
    Inventors: Jungo Kondo, Shoichiro Yamaguchi, Keiichiro Asai, Tetsuya Ejiri, Naotake Okada