Patents Assigned to NHK SPRING CO.,
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Publication number: 20190259414Abstract: A correction method includes a correction process for correcting warping of a plate-like workpiece including a frame portion and a plurality of flexure elements formed within the frame portion. The correction process includes arranging a first clean sheet on an elastic mat having a flat upper surface, supplying the plate-like workpiece on the first clean sheet, overlaying a second clean sheet from above the first clean sheet and the plate-like workpiece, lowering a pressure roller toward the elastic mat from above the second clean sheet, sandwiching the plate-like workpiece between the elastic mat and the pressure roller, moving the pressure roller along an upper surface of the elastic mat while having the plate-like workpiece sandwiched between the elastic mat and the pressure roller, and taking out the plate-like workpiece from the first clean sheet.Type: ApplicationFiled: May 1, 2019Publication date: August 22, 2019Applicant: NHK SPRING CO., LTD.Inventors: Hiroyoshi UETAKE, Yukihiro HAYASHI
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Patent number: 10388309Abstract: A circuit member includes a metal base, an insulating layer, a conductor, and a cover layer. A terminal portion includes a thick portion formed on a side part of the insulating layer, and an extension portion, which is a part of the conductor, overlapping the thick portion. The extension portion includes a side pad portion along a side surface of the thick portion. A side surface of the side pad portion constitutes a side pad extending in a thickness direction of the conductor. A length of the side pad in a thickness direction is greater than a thickness of the conductor. A side pad insulating portion, which is formed of a part of the thick portion, is formed between a distal end of the metal base and the side pad portion.Type: GrantFiled: April 27, 2018Date of Patent: August 20, 2019Assignee: NHK SPRING CO., LTD.Inventor: Yukie Yamada
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Patent number: 10381028Abstract: A circuit member includes a metal base, an insulating layer, a conductor, and a cover layer. A termial portion of the circuit member includes a thick portion formed at a part of the insulating layer, a conductor convex portion which is a part of the conductor, and overlaps the thick portion, and a conductor extending portion. By the conductor convex portion and the conductor extending portion, a stepped side pad is formed. The stepped side gad includes a first surface along the conductor extending portion, and a second surface which rises in a thickness direction of the conductor extending portion. The stepped side pad and an element are connected by a conductive member.Type: GrantFiled: October 3, 2018Date of Patent: August 13, 2019Assignee: NHK SPRING CO., LTD.Inventor: Yukie Yamada
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Publication number: 20190232462Abstract: A coil spring includes a helically formed wire having end turn portions at ends thereof, a plurality of first rough surfaces, each including first shot peening indentations formed on a part of a surface of the end turn portions, and a second rough surface including second shot peening indentations formed on the entire surface of the wire except for the first rough surface. The second rough surface has a surface roughness different from that of the first rough surface.Type: ApplicationFiled: April 12, 2019Publication date: August 1, 2019Applicant: NHK SPRING CO., LTD.Inventors: Senri MORIYAMA, Satoshi AKIYAMA, Masaya KOMAZAKI, Go NAGAYASU, Hideki OKADA, Daisuke YOKOTA
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Patent number: 10358008Abstract: A suspension coil spring includes a lower end turn portion, an upper end turn portion, and a helical effective portion formed between the end turn portions. The lower end turn portion includes a first portion which contacts a lower spring seat irrespective of a load, and a second portion which contacts the lower spring seat or is separated from the same according to the load. The wire diameter of the second portion is greater than that of the first portion and an average wire diameter of the effective portion. The upper end turn portion includes a third portion which contacts an upper spring seat, and a fourth portion. The wire diameter of the fourth portion is greater that of the third portion and the average wire diameter of the effective portion.Type: GrantFiled: October 27, 2015Date of Patent: July 23, 2019Assignee: NHK SPRING CO., LTD.Inventors: Kenji Yamamotoya, Hideto Enomoto, Ken Takahashi, Toshiaki Sato, Mitsuhiro Sugiyama, Yoshio Kobayashi, Taichi Inage, Tomotake Kato, Akihiko Nishikawa, Masahiro Umezawa, Michihiko Ayada, Suguru Kajigaya
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Patent number: 10358012Abstract: A stabilizer including: a main body for generating an elastic restoring force; and connecting portions formed on both ends of the main body and respectively connected to left and right suspension devices. Hardness of the connecting portions is lower than that of the main body. A method for manufacturing the stabilizer includes, in order, an entire body heat treatment process for heat treating an entire stabilizer and increasing hardness of the entire stabilizer, and a connecting portion softening process for heating the connecting portions and reducing the hardness of the connecting portions. The method for manufacturing the stabilizer thereby increases hardness of the main body and reduces the hardness of the connecting portions lower than that of the main body.Type: GrantFiled: January 27, 2016Date of Patent: July 23, 2019Assignee: NHK Spring Co., Ltd.Inventor: Tatsuya Nishimura
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Patent number: 10359090Abstract: A compression coil spring having high durability can be provided by using an inexpensive wire material. The present invention provides a compression coil spring formed by using a steel wire material, the steel wire material made of C: 0.45 to 0.85 mass %, Si: 0.15 to 2.5 mass %, Mn: 0.3 to 1.0 mass %, Fe and inevitable impurities as a remainder, and a circle-equivalent diameter of 1.5 to 9.0 mm, wherein hardness of a freely selected cross-section of the wire material is 570 to 700 HV, and at an inner diameter side of the coil spring, unloaded compressive residual stress at a depth of 0.2 mm from a surface in an approximate maximal main stress direction in a case in which compressive load is loaded on the spring is 200 MPa or more, and unloaded compressive residual stress at a depth of 0.4 mm from surface is 100 MPa or more.Type: GrantFiled: July 26, 2012Date of Patent: July 23, 2019Assignee: NHK SPRING CO., LTD.Inventors: Kazuya Ikai, Tohru Shiraishi, Yuichiro Ono, Yoshiki Ono
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Patent number: 10350681Abstract: A high strength titanium alloy member with superior fatigue resistance, and a production method therefor, are provided. The production method includes preparing a raw material made of titanium alloy, nitriding the raw material to form a nitrogen-containing raw material by generating a nitrogen compound layer and/or a nitrogen solid solution layer in a surface layer of the raw material, mixing the raw material and the nitrogen-containing raw material to yield a nitrogen-containing mixed material, sintering the nitrogen-containing mixed material to obtain a sintered titanium alloy member by bonding the material together and uniformly diffusing nitrogen in solid solution from the nitrogen-containing raw material to the entire interior portion of the sintered titanium alloy member, hot plastic forming and/or heat treating the sintered titanium alloy member to obtain a processed member, and surface treating the processed member to provide compressive residual stress.Type: GrantFiled: April 27, 2012Date of Patent: July 16, 2019Assignee: NHK SPRING CO., LTD.Inventors: Tohru Shiraishi, Yoshiki Ono, Yuji Araoka
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Patent number: 10350616Abstract: A film forming method of forming a film by accelerating powder of a material with gas and spraying and depositing the powder onto a surface of a substrate with the powder being kept in a solid state includes: a substrate film forming step of forming a film. The film forming step includes jetting out the powder and inert gas from a nozzle towards the substrate, causing inside of the chamber to be under positive pressure by the inert gas, and depositing the powder on the surface of the substrate.Type: GrantFiled: October 8, 2013Date of Patent: July 16, 2019Assignee: NHK Spring Co., Ltd.Inventor: Satoshi Hirano
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Patent number: 10332551Abstract: A warp correction apparatus includes an elastic mat, a first sheet supply unit which supplies a first clean sheet on the elastic mat, a workpiece holding mechanism which supplies the plate-like workpiece (a frame unit) on the first clean sheet, a second sheet supply unit which supplies a second clean sheet above the first clean sheet, a pressure roller, a first elevator unit which moves the second clean sheet up and down, a second elevator unit which presses the pressure roller toward the elastic mat, and a roller moving mechanism. The pressure roller is moved along an upper surface of the elastic mat by the roller moving mechanism while the frame unit is sandwiched between the elastic mat and the pressure roller.Type: GrantFiled: September 29, 2015Date of Patent: June 25, 2019Assignee: NHK SPRING CO., LTD.Inventors: Hiroyoshi Uetake, Yukihiro Hayashi
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Patent number: 10315287Abstract: A vertical motion impeller-type shot peening device performs a second shot peening to a coil spring including first shot peening indentations. The vertical motion impeller-type shot peening device includes a workpiece holding mechanism including a lower end turn support and an upper end turn support, a stress applying mechanism which compresses the coil spring, a rotation mechanism, and a projection mechanism which includes a pair of vertically movable impeller units. A first rough surface including first shot peening indentations is formed on a part of end turn portions of the coil spring. A second rough surface including second shot peening indentations is formed on the entire surface of wire except for the first rough surface.Type: GrantFiled: February 16, 2017Date of Patent: June 11, 2019Assignee: NHK SPRING CO., LTD.Inventors: Senri Moriyama, Satoshi Akiyama, Masaya Komazaki, Go Nagayasu, Hideki Okada, Daisuke Yokota
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Patent number: 10320009Abstract: A deformation absorption member for a fuel-cell-stack disposed between an anode side separator and a cathode side separator. The deformation absorption member includes a thin-board-like base material, and a plurality of raised pieces in which extension portions extended from proximal ends are arranged in a grid pattern. Each raised piece of the plurality of raised pieces is formed in a non-rectangular shape in which the width of the extension portion is shorter than the width of the proximal end, and plurality of raised pieces are configured so that the directions of the extension portions of mutually adjacent raised pieces are alternately arranged, and positions of the proximal ends of the mutually adjacent raised pieces are arranged in at least overlapping positions.Type: GrantFiled: June 30, 2014Date of Patent: June 11, 2019Assignees: Nissan Motor Co., Ltd., NHK Spring Co., Ltd.Inventors: Yosuke Fukuyama, Takeshi Shiomi, Yusuke Terada, Norihiro Tajima
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Patent number: 10315388Abstract: A method of manufacturing a laminate in which a spray coating film made of a material different from a base material is laminated on the base material includes: a base material heating step of heating the base material; an intermediate layer forming step of forming, on a surface of the heated base material, an intermediate layer made of a material different from the base material and the spray coating film; and a spray coating film forming step of forming the spray coating film on a surface of the intermediate layer.Type: GrantFiled: May 29, 2015Date of Patent: June 11, 2019Assignee: NHK Spring Co., Ltd.Inventors: Satoshi Hirano, Jun Futakuchiya, Yasuaki Ishioka, Naoki Ito, Yohei Itami
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Publication number: 20190160906Abstract: A stabilizer includes a stabilizer bar and a rubber bush. The stabilizer bar includes a bar body made of a steel and a coating film covering the bar body. The coating film is formed on the surface of the bar body by using a resin having a water contact angle of more than 65°. By performing surface treatment for reducing the contact angle of the coating film present on an attachment part, the contact angle of the attachment part is changed to 65° or less. A pre-cured liquid adhesive agent is applied to an inner surface (adhesion surface) of the rubber bush. After a region including the attachment part of the stabilizer bar is heated, the rubber bush is overlaid on the attachment part. The adhesive agent is cured in a state where the rubber bush is pressed.Type: ApplicationFiled: January 30, 2019Publication date: May 30, 2019Applicant: NHK SPRING CO., LTD.Inventor: Jun UMENO
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Patent number: 10293709Abstract: An object of the present invention is to provide a seat for a vehicle which is capable of smoothly and stably adjusting the reclining of a seat back by driving an electrical reclining motor 34, even if the electrical reclining motor 34 is diagonally mounted on a seat back frame structure in a case where the electrical reclining motor 34 is fixedly connected on a seat back frame structure, or even if the electrical reclining motor 34 becomes inclined due to a deformation of the seat back frame structure after such a fixedly connection.Type: GrantFiled: April 5, 2017Date of Patent: May 21, 2019Assignee: NHK SPRING CO., LTD.Inventors: Toru Murakami, Kiyomi Sakai, Mitsuaki Oda
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Patent number: 10294977Abstract: A fastening member includes a first alloy portion and a second alloy portion. The first alloy portion is made of an aluminum alloy including 0.005 wt % to 5.0 wt % zinc and 0.6 wt % to 2.0 wt % magnesium and is provided to a part that comes into contact with at least one of a plurality of members serving as a fastening target. The second alloy portion is made of an aluminum alloy including more than 2.0 wt % and 5.0 wt % or less magnesium and more than 5.0 wt % and 10 wt % or less zinc and is joined to the first alloy portion.Type: GrantFiled: March 20, 2015Date of Patent: May 21, 2019Assignees: NHK Spring Co., Ltd., TOPURA CO., LTD.Inventors: Toshio Kazama, Takeshi Suzuki, Shigeto Mori
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Patent number: 10293730Abstract: A seat reclining apparatus includes: first and second reclining lock mechanisms that operate in a locked state and an unlocked state, where the locked state prevents a seat back from tilting and the unlocked state allows the tilting; a first rotation member that rotates toward an unlocking direction integrally with the shaft body to change the first reclining lock mechanism from the locked state to the unlocked state; and a second rotation member that is operated to rotate by an operation member toward the unlocking direction to change the second reclining lock mechanism from the locked state to the unlocked state via a cable. When the operation member is operated, the second rotation member rotates from the locking position toward the unlocking direction by a predetermined amount, subsequently transmits a rotation force to the first rotation member toward the unlocking direction via an interlocking portion.Type: GrantFiled: February 28, 2018Date of Patent: May 21, 2019Assignees: SHIROKI CORPORATION, NHK SPRING CO., LTD.Inventors: Hidehiko Fujioka, Norihisa Nozue, Masaaki Nonomiya
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Patent number: 10290529Abstract: A heater unit having high in-plane temperature uniformity is provided. A heater unit includes a first heater part, a second heater part controlled independently of the first heater part, a base arranged with a groove in a region between the first heater part and the second heater part, and a cover part arranged at an opening end of the groove and providing a closed space with the groove. In addition, an insulating layer covering the first heater part and the second heater part, and an electrostatic chuck attached to the base via the insulating layer may be further included. In addition, the closed space provided by the cover part and the groove may be a vacuum.Type: GrantFiled: April 9, 2018Date of Patent: May 14, 2019Assignee: NHK SPRING CO., LTD.Inventors: Toshihiko Hanamachi, Naoya Aikawa
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Patent number: 10279441Abstract: A plate with a passage and the like capable of shortening a process time than a previous one and of suppressing leakage from or contamination to the passage are provided. The plate with the passage is a plate in which the passage for causing a fluid to circulate therein is formed, and includes a body plate formed of a metal or an alloy and in which a groove serving as the passage is provided, a cover plate that covers the groove, and a deposition layer that is formed such that metal or alloy powder is accelerated with a gas and is sprayed on the body plate and the cover plate in a solid phase, and covers the cover plate.Type: GrantFiled: July 6, 2011Date of Patent: May 7, 2019Assignee: NHK Spring Co., Ltd.Inventor: Toshihiko Hanamachi
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Publication number: 20190126706Abstract: A method of manufacturing a suspension coil spring includes forming first shot peening indentations on a surface of a wire by projecting first shots toward the wire and forming a compressive residual stress portion to which a compressive residual stress is imparted from the surface of the wire to a first depth, and projecting ball shots as second shots toward a lower end turn portion by an ultrasonic apparatus. A size of each ball shot is larger than a size of each first shot. The method includes forming second shot peening indentations on a surface of the lower end turn portion, and a deep residual stress portion in the lower end turn portion, a compressive residual stress of the deep residual stress portion imparted from the surface of the wire to a second depth that is deeper than the first depth.Type: ApplicationFiled: December 23, 2018Publication date: May 2, 2019Applicant: NHK SPRING CO., LTD.Inventors: Akira TANGE, Hideki OKADA