Abstract: This invention pertains to a powder coating apparatus and a method for using the powder coating apparatus. The apparatus includes a booth that defines a coating space, a holder to hold an object within the coating space, electrodes positioned within the coating space, a power supplier to supply a voltage between the electrodes, a coating material blower to blow powder coating material into the coating space, and structure to form a circulating stream of the powder coating material within the coating space. The method includes blowing powder coating material into the coating space, whereby an object held by the holder becomes coated with the powder coating material. While the powder coating material is being blown into the coating space air is also blown in the coating space, whereby the powder coating material is carried in a stream that flows along the object in a first direction and then along the electrodes in an opposite second direction.

Abstract: Method and appartus suitable for forming promptly a phosphate film of excellent performance for cold drawing on the steel wires are disclosed. The steel wires are descaled by cathodic electrolysis in acid solution, and thereafter, phosphate film are formed by cathodic electrolysis on the steel wires. Contacting with the solution containing colloidal titanium are preferable to be carried out between cathodic descaling process and phosphate film forming process. Descaling of cathodic electrolysis may preferably be performed in acid solution at a temperature of lower than 90° C. and in 1˜100 A/dm2. Phosphate film forming may preferably be performed by using electrolyte containing Zn ion, phosphoric acid ion and nitric acid ion, at a temperature of lower than 90° C., in 1˜100 A/dm2 and for 1˜30 seconds.

Abstract: A slide member having a highly lubricative and highly abrasion-resistant plating layer formed on the sliding surface thereof. The plating layer contains fine particles of graphite selected from flake graphite, vein graphite and/or amorphous graphite in its metallic matrix. The plating layer has a hardness of not less than 550 in terms of Hv and is produced by using a plating solution containing naphthalene sulfanate of formalin condensate as surface active agent. The matrix is preferable to be a Ni—P type metallic matrix and the dispersed fine particles of graphite are preferable having a size of 0.1 to 20 &mgr;m and are contained by 0.1 to 10 wt % relative to the matrix.

Abstract: There is provided a surface treatment method of metal that can endow the surface of a metallic material with strong bonding force in a simple process regardless of the profile and the substance of the metallic material as well as a metallic material obtained by such a method. The method comprises a first step of conducting a chemical etching process accompanied by formation of a film coat on the metal surface and a second step of chemically removing the film coat formed on the metal surface in the first step. If necessary, it may further comprise a third step of forming a thin layer on the metal surface after the second step.

Abstract: An apparatus for composite plating the inner surface of a cylindrical body, wherein a rod shaped electrode is inserted in a cylindrical body, composite plating liquid is made to flow upward in the annular space between the rod shaped electrode and the inner surface of the cylindrical body, and electric power is applied between the rod shaped electrode and the cylindrical body to composite plate the inner surface of the cylindrical body, comprises a baffle plate disposed above the cylindrical body to oppose an upward flow of the composite plating liquid out of the annular space.

Abstract: In the composition of the surface-treatment agent used for metallic material, a composition having such high corrosion-resistance as to replace the chromate coating is provided. In the composition of the surface-treatment agent provided for the metallic material, fingerprint resistance, blackening resistance and adhesiveness of paint coating are also improved.

Abstract: A composite plated metal material having a composite coating layer with excellent adhesion and mechanical properties is produced by (1) displace deposition-plating a metal I base material with a metal II having a nobler oxidation-eduction potential than that of metal I and (2) dope-modifying the resultant metal II coating layer with a metal III-containing deposit in which metal III is different from metal II and exhibits a nobler oxidation-reduction potential than that of metal I, by using a displace deposition-plating aqueous solution containing metal III-containing compound ions.

Abstract: A thin sulfurizing layer having high iron-sulfide content is formed by an electrolytic deposition method using an alkaline electrolytic solution which contains ferric ions, sulfide and a chelating agent of the ferric ions.

Abstract: In a powder coating material feeding apparatus, a lid section is mounted onto an opening of a metal drum containing powder coating material, and a support unit holds the metal drum in its upside-down or tilted position. An air distribution panel supplies carrier air into a conveying hose via a carrier air supply port, opens a pinch valve, activates a vibrator, and supplies fluidizing air into an air chamber in the lid section to fluidize the powder coating material in the metal drum. With this arrangement, the powder coating material is drained into the conveying hose through a drain port in the lower end of the metal drum in its upside-down position, and is then transferred to a powder tank by the carrier air.

Abstract: A pair of measuring electrodes (63, 64; 73, 74) are provided along the circumferential portion of a cylindrical measuring tube (62; 72) made of an insulating material. The flow rate of powder passing through the measuring tube is measured as a change in the electrostatic capacity between the pair of measuring electrodes.

Abstract: A high voltage generated by a high voltage generator is applied to corona electrodes, and powder supplied from a powder flow passage collides against a diffuser main body while being moved in a vortex by air ejected from a vortex air introduction port and is ejected from a nozzle opening. After the powder is charged by ions generated by corona discharge, it is sprayed to an object to be coated. Free ions generated by the corona discharge are trapped by ion trap electrodes. The adhesion of the powder can be prevented by the ejection of compressed air through a diffuser front portion cover and an outer cylinder cover each composed of a porous member and the ejection of compressed air from a nozzle hole.

Abstract: In an electrostatic powder coating method of the present invention, a wheel is placed on a supporting jig and powder is electrostatically applied on the surface of the wheel. Unnecessary powder adhered on a tapered surface of a bolt hole is eliminated by suctioning the air inside the bolt hole through a suction opening of the supporting jig. Thereby, a coating film can be formed on the road wheel without applying a coating on the tapered surface of the bolt hole.

Abstract: An electrostatic powder coating gun for dispersing aggregate powder onto substrates. The gun includes swirling air passage outlets to form a vortex of air inside the spray gun tip to reduce powder adhesion and assist in pulverizing the powder material. The coating gun employs a powder supply unit having a fluidized bed that includes temperature and humidity controls to adjust the temperature and humidity of the compressed air supplied to the spray gun and a mixer to agitate the powder in the container.

Abstract: A metallic sliding material including at least a support member with a sliding surface and an inorganic compound coating layer formed on the sliding surface is disclosed. The sliding surface is formed from an aluminum alloy or a reinforcing material-containing aluminum alloy. The inorganic compound coating layer is formed from at least one aluminum compound, and at least one phosphorus compound, and at least one member selected from the group of molybdenum compounds, tungsten compounds, and chromium compounds. These compounds are present in such concentrations that molybdenum, tungsten, and chromium collectively constitute 2 to 48% by weight of the inorganic compound coating layer, aluminum constitutes 1 to 25% by weight of the inorganic compound coating layer, phosphorus constitutes 1 to 25% by weight of the inorganic compound coating layer, and the balance of the inorganic compound coating layer is oxygen and impurities.

Abstract: Disclosed are a process for hot-dip coating a steel material with a molten aluminum alloy according to a one-stage coating method using a flux which comprises removing an oxide layer on a steel material surface, conducting activating treatment, then coating a chloride flux solution and dipping the steel material in a molten aluminum alloy coating bath floated a fluoride-containing flux, thereby coating the steel material surface with aluminum alloy, or comprises removing an oxide layer on a steel material surface, adjusting surface roughness, conducting activating treatment and dipping the steel material in a molten Al--Zn--Si alloy or Al--Si alloy coating bath floated a flux added an iron component, thereby coating the steel material surface with Al--Zn--Si alloy or Al--Si alloy to adhere a large amount thereof and a aluminum alloy coating bath.

Abstract: The present invention is to provide a method for treating sludge as a by-product of a process of tin electroplating a steel plate by means of a plating bath containing haloid ions, together with an equipment therefor. More specifically, by immersing the sludge in water prior to filtration, the residual sludge is subjected to alkali hydrolysis in the presence or absence of the ions of an alkali earth metal within a temperature range of 100.degree. to 400.degree. C., whereby cyanide compounds and fluoride compounds contained therein under environmental regulations are prepared into environmentally non-hazardous matters. By adjusting the filtrate to pH 7.5 to 10, the precipitate with the principal component of tin hydroxide is deposited to recover the tin components contained in the sludge. Furthermore, the recovered tin is refined into the metal tin, for recycling and use as the electrode by the plating.

Abstract: A hydrophilic, photocatalytic, transparent and adhesive aqueous TiO.sub.2 ceramic paint comprises orthotitanic acid, Ti.sup.4+ ions and/or peroxotitanic acid and crystalline TiO.sub.2 colloidal particles with an average particle size of 0.001 to 0.2 .mu.m, and is produced by applying (a) semipermeable membrane dialysis, (b) semipermeable membrane electrodialysis or (c) ion-exchange treatment to an aqueous Ti salt solution to thereby hydrolyze and convert at least a portion of the Ti salt to the orthotitanic acid and the TiO.sub.2 colloidal particles and simultaneously to remove impurity ions from the aqueous solution, or by heating the Ti salt solution at 50.degree. to 100.degree. C.

Abstract: An electrostatic powder coating apparatus is provided which includes a spray gun and a powder supply unit. The spray gun includes facilities for dually functioning to both pulverize and disperse the aggregated powder and powder adhesion preventing facilities. Both the pulverizing and dispersing facilities and the powder adhesion prevention facilities are provided in a nozzle lip of the spray gun of the electrostatic powder coating apparatus. The powder supply unit includes a temperature/humidity control facilities for adjusting the temperature and humidity of the compressed air supplied to an air chamber within the powder supply unit.

Abstract: An aluminum-containing metal composite material useful for heat exchangers having a satisfactory hydrophilic property, water-resistance and resistance to swelling with water and an enhanced durability is produced by coating an aluminum-containing metal substrate with an undercoat chemical conversion layer and then with an uppercoat resinous layer formed from a cross-linking reaction product of a polymeric compound (a) having a reactive amide, hydroxyl or carboxyl group with a cross-linking agent (b), in the presence of a water-soluble polymeric compound (c) having a sulfonic or sulfonate group, and in the cross-linking reaction product, the cross-linked molecules of the polymeric compound (a) form water-insoluble, three-dimensional network structures, and the molecules of the polymeric compound (c) are held in the network structures and thereby exhibit substantially no eluting property in water.

Abstract: In an electroplating container in which at least one portion of an inside surface of the container is formed from a metal material serving as cathode or anode and an anode or cathode is placed in the container, a composite electroplating liquid containing metal ions and fine solid particles is introduced into a bottom portion of the container in such a manner that the introduced composite electroplating liquid spouts downward against an inside bottom surface of the container and is allowed to flow upward through a flow path formed between the anode and the cathode, and an electric current is applied between the anode and cathode so as to form a composite electroplating layer including the fine solid particles evenly distributed in a metal matrix on a surface of the cathode or anode facing the flow path.