Abstract: A biplate assembly may include a biplate, a negative electrode and a positive electrode. A method for manufacturing the biplate assembly may involve selecting the size of the biplate and arranging the positive electrode, which is formed by a compressed first powder, to a first side of the biplate. The first powder contains positive active material. The method may also involve arranging the negative electrode, which is formed by a compressed second powder, to a carrier arranged within the biplate assembly. The second powder contains negative active material. The carrier may be a side opposite to the first side of the biplate. The biplate assembly may be implemented in a bipolar battery.

Abstract: The present invention relates to a bipolar battery having at least two battery cells comprising: a negative end terminal, a positive end terminal and at least one biplate assembly arranged in a sandwich structure between the negative and positive end terminals. The battery also comprises a separator, with electrolyte, arranged between each negative and positive electrode forming a cell. An inner barrier of a hydrophobic material is arranged at least around one electrode on a first side of the biplate. An outer sealing, e.g. a frame, is provided around the edge of each biplate assembly and each end terminal and a hole is arranged through each biplate interconnecting each cell with adjacent cell(s) to create a common gas space for all cells in the battery. The invention also relates to a biplate assembly.

Abstract: The present invention relates to a bipolar battery having at least two battery cells comprising: a sealed housing, a negative end terminal, a positive end terminal, at least one biplate assembly arranged in a sandwich structure between said negative and positive end terminals, and a separator, including an electrolyte, arranged between each negative and positive electrode forming a battery cell. The biplate assembly is provided with an inner barrier of a hydrophobic material around the negative and the positive electrode, respectively, and an outer seal around the edge of each biplate. Each end terminal is provided with a terminal seal. The edge of each biplate is positioned close to the sealed housing to provide means to conduct heat from each biplate assembly to the ambient environment. The invention also relates to a method for manufacturing a bipolar battery and a biplate assembly.

Abstract: The present invention relates to a bipolar battery provided with a pressure sensor. The battery is provided with a housing 7 containing common gas space 97. The pressure sensor 10; 20; 50; 63; 80; 111 comprises: an actuator 3, 21; 31; 41; 48; 81 configured to transfer an internal pressure P within the common gas space to a reciprocal movement, and a switching device 5; 83 configured to generate a control signal indicative of changes in relation to an initial switching state generated by said reciprocal movement when the internal pressure exceeds a predetermined upper level. The pressure sensor further comprises a reset means 4; 32; 81 to automatically reset the switching device to the initial switch state when the internal pressure goes below a predetermined lower level, whereby said control signal is based on the internal pressure (P) within said sealed common gas space. The present invention also relates to a method for charging bipolar batteries.

Abstract: A gasket is for use in a starved electrolyte bipolar battery. The gasket may be made from a hydrophobic material in the shape of a frame to prevent the creation of an electrolyte path between adjacent cells when mounted in a battery. The frame may be designed to at least partially encompass a biplate when mounted in a bipolar battery, and include a device or way to permit gas passage through the gasket. The gasket may be made from a material with deformable properties to provide a sealing to a biplate and/or endplate when mounted in a bipolar battery, whereby an outer pressure tight seal of the battery may be obtained. A starved bipolar battery and a method for manufacturing a starved bipolar battery are also disclosed.

Abstract: The present invention relates to a bipolar battery, especially a NiMH battery, having: a sealed housing, a negative end terminal, a positive end terminal, and at least one biplate assembly comprising a biplate, a positive and a negative electrode. A separator is arranged between each negative and positive electrode forming a battery cell, said separator includes an electrolyte. An inner barrier of a hydrophobic material is arranged around at least one electrode, whereby said inner barrier prevents an electrolyte path from one cell to another cell, and a frame is present to provide predetermined cell spacing between each biplate and/or biplate and end terminal. The frame is attached in such a way to each biplate to permit ambient gas to pass between adjacent cells, thereby creating a common gas space for all cells in the battery. The invention also relates to a method for manufacturing a bipolar battery.

Abstract: The present invention relates to a bipolar battery having at least two battery cells comprising: a sealed housing, a negative end terminal, a positive end terminal, at least one biplate assembly arranged in a sandwich structure between said negative and positive end terminals, and a separator, including an electrolyte, arranged between each negative and positive electrode forming a battery cell. The biplate assembly is provided with an inner barrier of a hydrophobic material around the negative and the positive electrode, respectively, and an outer seal around the edge of each biplate. Each end terminal is provided with a terminal seal. The edge of each biplate is positioned close to the sealed housing to provide means to conduct heat from each biplate assembly to the ambient environment. The invention also relates to a method for manufacturing a bipolar battery and a biplate assembly.