Patents Assigned to Nippon Kornmeyer Carbon Group GmbH
  • Publication number: 20240286962
    Abstract: A method for producing carbonized or graphitized molding parts is particularly simple to implement and also allows producing complex molding parts without mechanical post-processing. This is achieved by the production of a pourable liquid polymer mixture which is as homogenized as possible, consisting of a carbon granulate, pitch, soot or graphite powder and polyacrylnitrile dissolved in a solvent, filling the liquid polymer mixture into a casting mold and immersing the filled casting mold in water over a predetermined period of time until the polymer mixture is sufficiently cured and dimensionally stable, and subsequent breaking of the casting mold and stabilizing the prefabricated cured molding part by uniform heating up in a furnace in air at a predefined temperature for stabilizing and degassing volatile constituents, and performing a high-temperature treatment for carbonizing or graphitizing the molding part in a furnace under protective gas.
    Type: Application
    Filed: June 29, 2022
    Publication date: August 29, 2024
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten KORNMEYER, David KLEIN
  • Publication number: 20240286961
    Abstract: A process for 3D printing articles made of carbon or graphite includes producing a flowable polymeric mixture from a UV permeable and polymerizable polymer or cellulose and a UV crosslinkable resin, admixing the polymeric mixture with sugar and/or cellulose until the mixture has a consistency such that it can be filled into a 3D printer and processed thereby, homogenizing the mixture at room temperature or elevated temperature, filling a 3D printer with the mixture, layerwise printing a shaped article with simultaneous exposure to UV radiation for layerwise crosslinking of the UV crosslinkable resin, cleaning the shaped article, introducing the UV precured shaped article into a furnace and stabilizing the UV precured shaped article in air at a predetermined stabilizing temperature until all volatile constituents have outgassed from the prefabricated shaped article and subsequently high temperature treating the shaped article for carbonization or graphitization in a furnace under protective gas.
    Type: Application
    Filed: July 5, 2022
    Publication date: August 29, 2024
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten KORNMEYER, David KLEIN, Michael GERADS
  • Publication number: 20240254053
    Abstract: A method for producing carbon foam boards from starch for use as an insulation material or a filter is disclosed. The method is suitable for producing fine-pored carbon foam boards having a mainly homogeneous structure. This is achieved by sprinkling at least one very thin layer of foamable starch powder onto a temperature-resistant boardlike substrate, introducing the starch-powder-coated substrate into a furnace, introducing air, argon or nitrogen into the furnace until an internal pressure of ?720 mbar to ?1000 mbar has been established, heating the furnace to a foaming temperature of 180° C.-450° ° C. to foam the starch powder, maintaining the temperature over a prolonged duration of up to 10 hours to stabilize the foamed starch into a foam board.
    Type: Application
    Filed: January 24, 2024
    Publication date: August 1, 2024
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: David KLEIN, Michael GERADS
  • Patent number: 12030779
    Abstract: A method for producing carbon or graphite foam parts with high purity level for high-temperature insulation under vacuum or protective gas, as insulating material or as filter material, includes the following steps: introducing dry, foamable starch (1) into an open-top container (2) having a round or angular cross section, until the base (3) of the container (2) is covered amply and uniformly with starch (1); introducing the container (2) partly filled with starch (1) into an oven (4), and heating the container (2) to a foaming temperature of >180° C. over a prolonged period of several hours to foam the starch (1), until the container (2) has filled completely with carbon foam (6); withdrawing the container (2) from the oven (4) and extracting the carbon foam (6) after sufficient cooling, and optionally portioning the carbon foam (6) into carbon foam parts (6.1).
    Type: Grant
    Filed: April 28, 2022
    Date of Patent: July 9, 2024
    Assignee: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten Kornmeyer, David Klein, Michael Gerads
  • Patent number: 11981572
    Abstract: A method for water-efficient production of graphite of low density from paper includes steeping paper in a vessel in dimethyl sulfoxide to generate paper fibers, admixing polyacrylonitrile to the dissolved the paper fibers with stirring until formation of a paste or a mixture with pastelike consistency, introducing the paste into a mold and subsequently forcing excess liquid from the paste by pressing, to form a presscake, immersing the presscake subsequently in water for curing the polyacrylonitrile for a specified time, until polymerization of the polyacrylonitrile and formation of a cured presscake, initially drying the cured presscake in air at relatively high temperature up to 100° C., heating up the cured presscake for stabilization in air up to 250° C. to remove the residual moisture, and carbonizing the cured and dried presscake in an oven at >1000° C. and then graphitizing it at >2000° C. to give a low-density graphite block.
    Type: Grant
    Filed: October 26, 2023
    Date of Patent: May 14, 2024
    Assignee: Nippon Kornmeyer Carbon Group GmbH
    Inventor: David Klein
  • Publication number: 20240140806
    Abstract: A method for water-efficient production of graphite of low density from paper includes steeping paper in a vessel in dimethyl sulfoxide to generate paper fibers, admixing polyacrylonitrile to the dissolved the paper fibers with stirring until formation of a paste or a mixture with pastelike consistency, introducing the paste into a mold and subsequently forcing excess liquid from the paste by pressing, to form a presscake, immersing the presscake subsequently in water for curing the polyacrylonitrile for a specified time, until polymerization of the polyacrylonitrile and formation of a cured presscake, initially drying the cured presscake in air at relatively high temperature up to 100° C., heating up the cured presscake for stabilization in air up to 250° C. to remove the residual moisture, and carbonizing the cured and dried presscake in an oven at >1000° C. and then graphitizing it at >2000° C. to give a low-density graphite block.
    Type: Application
    Filed: October 26, 2023
    Publication date: May 2, 2024
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventor: David KLEIN
  • Patent number: 11873559
    Abstract: A plasma boat for receiving wafers with partial damping of the plasma deposition comprises a number of boat plates spaced apart in parallel, which are provided with wafer holders for receiving upright wafers, in order to securely hold the wafers during transport and during the depositing process in a coating chamber, and wherein the boat plates are mechanically connected to one another by electrically insulating spacers. This provides a plasma boat, with regulated plasma deposition, which ensures a deposition on wafers that is uniform over the surface area thereof and has a constant layer thickness. This is achieved by a damping element (12) being respectively arranged between the wafer holders (16) located parallel to one another, between adjacent boat plates (15), and electrically insulated with respect to the latter on spacer elements (2).
    Type: Grant
    Filed: June 13, 2019
    Date of Patent: January 16, 2024
    Assignee: Nippon Kornmeyer Carbon Group GmbH
    Inventor: Torsten Kornmeyer
  • Publication number: 20220411270
    Abstract: A method for producing carbon or graphite foam parts with high purity level for high-temperature insulation under vacuum or protective gas, as insulating material or as filter material, includes the following steps: introducing dry, foamable starch (1) into an open-top container (2) having a round or angular cross section, until the base (3) of the container (2) is covered amply and uniformly with starch (1); introducing the container (2) partly filled with starch (1) into an oven (4), and heating the container (2) to a foaming temperature of >180° C. over a prolonged period of several hours to foam the starch (1), until the container (2) has filled completely with carbon foam (6); withdrawing the container (2) from the oven (4) and extracting the carbon foam (6) after sufficient cooling, and optionally portioning the carbon foam (6) into carbon foam parts (6.1).
    Type: Application
    Filed: April 28, 2022
    Publication date: December 29, 2022
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventors: Torsten KORNMEYER, David KLEIN, Michael GERADS
  • Publication number: 20210363636
    Abstract: A plasma boat for receiving wafers with partial damping of the plasma deposition comprises a number of boat plates spaced apart in parallel, which are provided with wafer holders for receiving upright wafers, in order to securely hold the wafers during transport and during the depositing process in a coating chamber, and wherein the boat plates are mechanically connected to one another by electrically insulating spacers. This provides a plasma boat, with regulated plasma deposition, which ensures a deposition on wafers that is uniform over the surface area thereof and has a constant layer thickness. This is achieved by a damping element (12) being respectively arranged between the wafer holders (16) located parallel to one another, between adjacent boat plates (15), and electrically insulated with respect to the latter on spacer elements (2).
    Type: Application
    Filed: June 13, 2019
    Publication date: November 25, 2021
    Applicant: Nippon Kornmeyer Carbon Group GmbH
    Inventor: Torsten KORNMEYER