Patents Assigned to Nippon Steel Welding Products & Engineering Co.,
Ltd.
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Patent number: 6649872Abstract: An object of the present invention is to provide a flux-cored wire for gas shielded arc welding, which has merits of both solid wire and flux-cored wire, the merits being high depositing properties and a small amount of slag generated of solid wire and stable welding workability of flux-cored wire. A flux-cored wire for gas shielded arc welding, in which flux is filled in a steel sheath, containing 0.3 to 1.8% (total wire mass percentage, the same rule applies to the following) of Si, 0.8 to 4.0% of Mn, and 0.15 to 2.0% of a synthetic material containing Na2O and TiO2 or a synthetic material containing Na2O, SiO2 and TiO2 as an arc stabilizer, with a flux filling percentage of 3 to 10% by mass.Type: GrantFiled: September 20, 2001Date of Patent: November 18, 2003Assignee: Nippon Steel Welding Products and Engineering Co., Ltd.Inventors: Tsuyoshi Kato, Takumi Koumoto, Yuji Suzuki, Toshiyuki Miyake, Rikiya Takayama, Toshihiko Chiba, Atsutada Hongo
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Patent number: 6386364Abstract: This invention offers welding wire packages without twining and tangling even if welding wire is drawn out from pail containers at high speed, and also without bending of the wire. Namely, in a welding wire package in which welding wire with torsion around an axis of the welding wire is coiled, a wire pressing member is disposed on top of the coiled wire, wherein the wire pressing member comprises a wire pressing part for pressing the coiled welding wire, and a wire guiding part having a hole of not more than 180 mm in diameter in a center of the wire pressing member for passage of the welding wire.Type: GrantFiled: September 8, 1999Date of Patent: May 14, 2002Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Zenji Kawasaki, Tadami Ashidate, Yasuhiko Hashida, Kenji Ryoke, Hiroshi Yoshida
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Patent number: 6140607Abstract: A gas shielded arc-welding flux cored wire having a steel-made sheath filled with flux. The flux cored wire containing, by weight % based on the total weight of the wire, 1.0% or more Si--Mn ferroalloy powder having a grain size of 212 .mu.m or less; 2.0 to 7.0% TiO.sub.2 ; 0.2 to 1.5% SiO.sub.2 ; 0.1 to 1.2% ZrO.sub.2 ; and 0.01 to 0.3% fluoride (F-converted value). The powder comprises, by weight %, 0.40 to 1.20% C, 5 to 12% Si, 19 to 42% Mn, and the balance of Fe, with Si 2.gtoreq.11.89-2.92 C-0.077 Mn (Equation (1)) satisfied.Type: GrantFiled: June 29, 1999Date of Patent: October 31, 2000Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Masao Kamada, Rikiya Takayama, Takeo Adachi, Kazuo Mori, Harutosi Kubota
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Patent number: 6079243Abstract: In manufacturing of welding wires, rough surfaces are formed on the product wires to ensure retention of applied lubricants for satisfactory feeding performance. For this purpose, steps of dry hole die drawing with an application of powder lubricants, roller dies drawing, and wet hole die drawing are executed, at least in a part of a sequence of wire drawing processes. As a result of denting of the powder lubricants on the surfaces of the wires during the dry hole die drawing, rough surfaces are formed on the drawn wires.Type: GrantFiled: November 20, 1998Date of Patent: June 27, 2000Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Satoshi Inoue, Ichiro Masuda, Toru Ono
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Patent number: 6062386Abstract: A multi-tier winding coil 1 of a welding wire in a hollow cylindrical configuration having a beginning wire end which is located in the innermost tier and at one of cylinder end faces, a combination of such coil with a shipment packaging box 21, and a combination of the coil 1 and a wire feed adapter 5 which is used to mount the coil on a welding machine are disclosed. The coil 1 includes bundling wires 3a-3d. The beginning wire end of the coil is bent to extend in a radial direction of the coil loop, and is then bent in a direction to extend parallel to the center axis of the coil, thus defining an L-configuration 1sr+1sa. A wire feed adapter 5 includes a barrel 5b formed with notches 5br-5br4 and 5ar-5a4 for receiving beginning ends 1s.Type: GrantFiled: December 22, 1998Date of Patent: May 16, 2000Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Satoshi Inoue, Ichiro Masuda, Toru Ono, Yukio Fujiwara
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Patent number: 5968449Abstract: An object of the present invention is to provide an iron base Si--Mn alloy or an iron base Si--Mn--Ni alloy which can be easily crushed and can be manufactured in large quantity, and alloy powder thereof.An iron base Si--Mn--Ni alloy having good crushability and alloy powder thereof, comprising:C: 0.40 to 1.20% by weight,Si: 5.0 to 12.0% by weight,Mn: 19.0 to 42.0 % by weight, or Ni: not more than 30% by weight, and the balance being Fe, with the following equations satisfied: Si.gtoreq.11.89-2.92 C-0.077 Mn, Vickers hardness (Hv).gtoreq.550, and area ratio of dendrite structure .ltoreq.50%.An iron base Si--Mn--Ni alloy having good crushability and alloy powder thereof, comprising:C: 0.40 to 1.20% by weight,Si: 5.0 to 12.0% by weight,Mn: 19.0 to 42.0% by weight, or Ni: not more than 30% by weight, and the balance being Fe, with the following equations satisfied: Si.ltoreq.8.3 C+0.14 Mn, and relative permeability (.mu.).ltoreq.1.10.Type: GrantFiled: January 20, 1998Date of Patent: October 19, 1999Assignees: Nippon Steel Welding Products & Engineering Co., Ltd., Japan Metals & Chemicals Co., Ltd.Inventors: Koichi Aoki, Atsuo Onoda, Masao Kamada, Hitoshi Nishimura, Kuniteru Suzuki, Shunji Kikuchi
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Patent number: 5903814Abstract: A flux cored wire for gas shielded arc welding with a mixed gas comprising argon and carbon dioxide which comprises:a seam-welded steel sheath; and a core filled in the steel sheath and comprising, all in weight percent:a slag and arc stabilizer comprising 4.0 to 6.0% TiO.sub.2, 0.2 to 0.8% SiO.sub.2, 0.4 to 0.8% ZrO.sub.2, 0.2 to 0.8% Al.sub.2 O.sub.3, 0.06 to 0.25% Na.sub.2 O+K.sub.2 O, and 0.1 to 0.4% metal fluoride;an alloying agent and metal deoxidizer comprising 0.03 to 0.06% C, 0.20 to 0.80% Si, 1.50 to 2.20% Mn, and 0.30 to 0.60% Mg; andnot less than 2% Fe;in which the difference between the percentages of iron or a combination of Na and K segregated in any two quartered cross section of the wire that are defined by equations (1) and (2) in the specification are not more than 10% and not more than 0.15%, respectively.Type: GrantFiled: July 30, 1997Date of Patent: May 11, 1999Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Toshihiro Miura, Kazutoshi Suda, Masao Kamada, Hirotoshi Ishide
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Patent number: 5821500Abstract: A process for manufacturing seamless flux-cored welding wires 0.8 to 4 mm in diameter with excellent cracking resistance and primer proof quality and containing very little diffusible hydrogen suited for the welding of high-tensile steels and steel structures subjected to large restraining forces by dehydrogenating by high-temperature heating comprises the steps of heating a straight wire 8 to 15 mm in diameter by direct electric heating through a first and a second pair of roll electrodes spaced 2 to 5 m apart and a ring transformer disposed therebetween to a temperature between 620.degree. and 1100.degree. C., cooling the heated wire to a temperature not higher than 500.degree. C. with a coefficient of heat transfer not higher than 250 kcal/m.sup.2 h.degree.C., and drawing to the desired diameter. The welding wire thus obtained a weld containing not more than 5 ml of diffusible hydrogen per 100 g deposited metal.Type: GrantFiled: February 11, 1997Date of Patent: October 13, 1998Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Nobuo Araki, Takeji Kagami
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Patent number: 5474736Abstract: A method for manufacturing tubes filled with powdery and/or granular substances comprising the steps of forming a metal strip into a tube, feeding powdery and/or granular substances into the tube being formed as a core, joining together the edges of the tube filled with the core of the powdery and/or granular substances by high-frequency welding, and reducing the diameter of the welded tube filled with the core of the powdery and/or granular substances. At least the top layer of the core in the tube is composed of powdery and/or granular substances having low enough magnetic susceptibility to remain unattracted to the magnetized tube edges that is determined based on the welding heat input.Type: GrantFiled: September 23, 1993Date of Patent: December 12, 1995Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Nobuo Araki, Takeji Kagami, Toru Ono, Iwao Yamada, Seiji Hashimoto
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Patent number: 5280552Abstract: A connector for connecting an optical fiber cable to an equipment adaptor, a flexible metal tube clad optical fiber cable including a flexible metal tube through which an optical fiber core rod extends and which is used for connection with an equipment, a relay adaptor for providing a connection between cables of different kinds, and a seamless metal tube clad optical fiber cable including a seamless tube through which an optical fiber core rod extends and which is used for wiring over a relatively long distance are disclosed individually and in combinations. The connector is connected to the flexible metal tube clad optical fiber cable, which is then connected through the relay adaptor to the seamless metal tube clad optical fiber cable. A certain element of the connector is formed of an insulator to provide an electrical isolation between the metal tube and the equipment adaptor.Type: GrantFiled: July 6, 1992Date of Patent: January 18, 1994Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Kiyomi Yokoi, Kazufumi Tabata, Yoshiro Takamatsu
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Patent number: 5245740Abstract: A coil of a tube is formed. The coil is vibrated while a threadlike piece is passed in through the inlet end of the tube so that a given point of the tube reciprocates along a helical path. Provision is made to ensure that inlet end of the tube does not cause a portion of the threadlike piece upstream of and close to that inlet end to move diametrically while being fed into the tube. Provision is also made to form a coil of the threadlike piece, from which the threadlike piece is pull out along the axis of the coil and fed to the inlet end of the tube by a conveying force resulting from the vibration of the coil of the tube. A feeder to supply the threadlike piece into the tube may be provided between the inlet end of the tube and a coil feeding device.Type: GrantFiled: July 15, 1992Date of Patent: September 21, 1993Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Nobuo Araki, Kazufumi Tabata, Kiyomi Yokoi, Tadami Ashidate, Osamu Hattori
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Patent number: 5192016Abstract: A method of manufacturing tubes filled with powdery and/or granular substances, such as flux-cored welding wires. A tube filled with a powdery and/or granular substance is continuously manufactured by forming a metal strip being fed in its longitudinal direction into an unwelded tube (1a) using forming rolls (2), feeding a powdery and/or granular substance (F) into the unwelded tube (1a) being formed through its opening, butt-welding together fringing edges of the opening, and reducing the diameter of the welded tube (1b). An allowable minimum heat input below which cold cracking occurs and a maximum allowable heat input above which spatters whose diameter is not smaller than 0.83 times the inside diameter of the finished tube are generated are determined in advance, and the butt welding is performed with a heat input larger than the allowable minimum heat input and smaller than the allowable maximum heat input.Type: GrantFiled: February 21, 1992Date of Patent: March 9, 1993Assignees: Nippon Steel Corporation, Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Nobuo Araki, Takeji Kagami, Yoji Chatani, Shunichi Kikuta, Iwao Yamada, Masao Kamada, Seiji Hashimoto, Shuichi Ueno, Takeshi Fukui, Takumi Nakamura, Nobuo Mizuhashi, Yasushi Ishikawa
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Patent number: 5058259Abstract: A coil of a tube is formed. The coil is vibrated while a threadlike piece is passed in through the inlet end of the tube so that a given point of the tube reciprocates along a helical path. Provision is made to ensure that inlet end of the tube does not cause a portion of the threadlike piece upstream of and close to that inlet end to move diametrically while being fed into the tube. Provision is also made to form a coil of the treadlike piece, from which the threadlike piece is pulled out along the axis of the coil and fed to the inlet end of the tube by a conveying force resulting from the vibration of the coil of the tube. A feeder to supply the threadlike piece into the tube may be provided between the inlet end of the tube and a coil feeding device.Type: GrantFiled: March 24, 1989Date of Patent: October 22, 1991Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Nobuo Araki, Kazufumi Tabata, Kiyomi Yokoi, Tadami Ashidate, Osamu Hattori
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Patent number: 5048798Abstract: The stream of the gas carries a thread held in the sealed container forward into and through the tube. The pressure of the gas in the sealed container is kept high enough to maintain the mean flow rate of the gas at any given point of the tube above the travel speed of the thread. A positive longitudinal surging motion is given to the thread advancing through the tube. A frictional force between the flowing gas and the peripheral surface of the thread, a static pressure working on an area corresponding to the cross-sectional area of the thread, and a difference between the static pressures on both sides of the surging portion of the thread work together to carry the thread forward.Type: GrantFiled: October 30, 1989Date of Patent: September 17, 1991Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Nobuo Araki, Kazufumi Tabata, Kiyomi Yokoi, Tadami Ashidate
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Patent number: 4964791Abstract: A plurality of holders, each capable of holding a rod of raw material, and a single handler are equipped within a chamber which is adapted to be evacuated. An operator positions one of the holders at a location where it is opposite to a rotary shaft capable of driving the rod of raw material for rotation at a high speed. The operator then secures the rod held by the holder to the free end of the rotary shaft by handling the holder. A rod of raw material which has become consumed by granulation is separated from the rotary shaft by the handler which is operated by the operator. A fresh holder is then positioned at a location where it is opposite to the rotary shaft, and a rod of raw material which is held thereby is then secured to the rotary shaft.Type: GrantFiled: December 5, 1989Date of Patent: October 23, 1990Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Fumihiko Sakuno, Hirofumi Sonoda, Satoshi Honda, Ryouhei Kumagae
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Patent number: 4953827Abstract: A method of inserting a thread through a tube, the stream of the gas carries a thread held in a sealed container forward into and through the tube. The pressure of the gas in the sealed container is kept high enough to maintain the mean flow rate of the gas at any given point of the tube above the travel speed of the thread. A positive longitudinal surging motion is given to the thread advancing through the tube. A frictional force between the flowing gas and the peripheral surfade of the thread, a static pressure working on an area corresponding to the cross-sectional area of the thread, and a difference between the static pressures on both sides of the surging portion of the thread work together to carry the thread forward.Type: GrantFiled: February 14, 1989Date of Patent: September 4, 1990Assignee: Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Nobuo Araki, Kazufumi Tabata, Kiyomi Yokoi, Ashidate Tadami
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Patent number: 4802270Abstract: A tube is wound into a coil, and the resulting coil of tube is vibrated so that a given point of the tube reciprocates along a helical path. An optical fiber is fed into the coil of tube that is being thus vibrated. Because of the vibration, the inner wall of the tube exerts such a force as to move the optical fiber diagonally upward and forward. This force causes the optical fiber to jump in the tube diagonally upward and forward and slide forward along the inner wall of the tube. The intermittent conveying force exerted by the inner wall of the tube in the direction of the circumference of the coil causes the optical fiber in the tube to travel forward, thereby pulling in additional length of the optical fiber from outside the tube.Type: GrantFiled: January 4, 1988Date of Patent: February 7, 1989Assignees: Nippon Steel Corp., Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Kunio Kashiwaya, Hiroyo Haga, Nobuo Saeki, Youichi Yabuki, Kuniyuki Ozoe, Shinichi Fukushima, Kazufumi Tabata
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Patent number: 4793048Abstract: A tube is wound into a coil, and the resulting coil of tube is vibrated so that a given point of the tube reciprocates along a helical path. An optical fiber is fed into the coil of tube that is being thus vibrated. Because of the vibration, the inner wall of the tube exerts such a force as to move the optical fiber diagonally upward and forward. This force causes the optical fiber to jump in the tube diagonally upward and forward and slide forward along the inner wall of the tube. The intermittent conveying force exerted by the inner wall of the tube in the direction of the circumference of the coil causes the optical fiber in the tube to travel forward, thereby pulling in additional length of the optical fiber from outside the tube.Type: GrantFiled: February 5, 1987Date of Patent: December 27, 1988Assignees: Nippon Steel Corporation, Nippon Steel Welding Products & Engineering Co., Ltd.Inventors: Kunio Kashiwaya, Hiroyo Haga, Nobuo Saeki, Youichi Yabuki, Kuniyuki Ozoe, Shinichi Fukushima, Kazufumi Tabata