Patents Assigned to Nippon Welding Rod Co., Ltd.
-
Patent number: 10675720Abstract: Provided is a high Cr Ni-based alloy welding wire with which tensile strength and weld cracking resistance of a welded portion, the integrity of the microstructure of a welded metal, and inhibition of scale generation are improved. The high Cr Ni-based alloy welding wire is configured to have an alloy composition comprising, by mass, C: 0.04% or less, Mn: 7% or less, Fe: 1 to 12%, Si: 0.75% or less, Al: 0.01 to 0.7%, Ti: 0.01 to 0.7%, Cr: 25.0 to 31.5%, Ta: 1 to 10%, and Mo: 1 to 6%, and as inevitable impurities, Ca+Mg: less than 0.002%, N: 0.1% or less, P: 0.02% or less, O: 0.01% or less, S: 0.0015% or less, H: 0.0015% or less, Cu: 0.08% or less, and Co: 0.05% or less, and the balance: Ni. Then, the high CrNi-based alloy welding wire is configured such that the contents of S, Ta, Al, and Ti satisfy the following relation (1) and the contents of Ta, Mo, and N satisfy the following relation (2): 12000S+0.58Ta?2.6Al?2Ti£19.3??(1) Ta+1.6Mo+187N35.7??(2).Type: GrantFiled: January 27, 2012Date of Patent: June 9, 2020Assignees: MITSUBISHI HEAVY INDUSTRIES, LTD., NIPPON WELDING ROD CO., LTD.Inventors: Kenji Kawasaki, Seiichi Kawaguchi, Masahiko Toyoda, Seiji Asada, Akira Konishi, Yusuke Sano, Tamao Takatsu, Teiichiro Saito, Tetsuya Sango, Norihito Ogawa
-
Publication number: 20140305921Abstract: Provided is a high Cr Ni-based alloy welding wire with which tensile strength and weld cracking resistance of a welded portion, the integrity of the microstructure of a welded metal, and inhibition of scale generation are improved. The high Cr Ni-based alloy welding wire is configured to have an alloy composition comprising, by mass, C: 0.04% or less, Mn: 7% or less, Fe: 1 to 12%, Si: 0.75% or less, Al: 0.01 to 0.7%, Ti: 0.01 to 0.7%, Cr: 25.0 to 31.5%, Ta: 1 to 10%, and Mo: 1 to 6%, and as inevitable impurities, Ca+Mg: less than 0.002%, N: 0.1% or less, P: 0.02% or less, O: 0.01% or less, S: 0.0015% or less, H: 0.0015% or less, Cu: 0.08% or less, and Co: 0.05% or less, and the balance: Ni. Then, the high CrNi-based alloy welding wire is configured such that the contents of S, Ta, Al, and Ti satisfy the following relation (1) and the contents of Ta, Mo, and N satisfy the following relation (2): 12000S+0.58Ta?2.6Al?2Ti£19.3??(1) Ta+1.6Mo+187N35.7??(2).Type: ApplicationFiled: January 27, 2012Publication date: October 16, 2014Applicants: NIPPON WELDING ROD CO., LTD., MITSUBISHI HEAVY INDUSTRIES, LTD.Inventors: Kenji Kawasaki, Seiichi Kawaguchi, Masahiko Toyoda, Seiji Asada, Akira Konishi, Yusuke Sano, Tamao Takatsu, Teiichiro Saito, Tetsuya Sango, Norihito Ogawa
-
Patent number: 7755001Abstract: The present invention provides a high Cr Ni-based alloy filler material of which weld cracking resistance can sufficiently be increased by suppressing generation of scales, and a welding rod for shielded metal arc welding that exhibits sufficiently increased weld cracking resistance. The high Cr Ni-based alloy filler material comprises, in percent by weight, C: 0.04% or less, Si: 0.01 to 0.5%, Mn: 7% or less, Cr: 28 to 31.5%, Nb: 0.5% or less, Ta: 0.005 to 3.0%, Fe: 7 to 11%, Al: 0.01 to 0.4%, Ti: 0.01 to 0.45%, V: 0.5% or less, and, as inevitable impurities, P: 0.02% or less, S: 0.015% or less, O: 0.01% or less, N: 0.002 to 0.1%, and the balance: Ni.Type: GrantFiled: January 21, 2005Date of Patent: July 13, 2010Assignees: Mitsubishi Heavy Industries, Ltd., Nippon Welding Rod Co., Ltd.Inventors: Nobutaka Nakajima, Katsuji Dambayashi, Takashi Miyake, Masahiko Toyoda, Seiji Asada, Seiichi Kawaguchi, Yoshihiro Tada, Teiichiro Saito, Norihito Ogawa
-
Patent number: 7732733Abstract: The present invention provides a ferritic stainless steel welding wire which allows prevention of wire breaking, fine refining of crystal grains, and increased cracking resistance. A wire rod used essentially consists of, in mass %, 0.03% or less of C, 3% or less of B, 3% or less of Mn, 2% or less of Ni, 11 to 20% of Zr, 3% or less of Mo, 1% or less of Co, 2% or less of Cu, 0.02 to 2.0% of Al, 0.2 to 1.0% of Ti, 0.02% or less of O, 0.04% or less of N, at least one of Nb and Ta, the mass % thereof being eight times the total mass % of the C and N to 1.0 mass %, and the balance of Fe and unavoidable impurities. When the number of crystals per square mm (mm2) of a cross section of the wire rod is defined as m, a grain number of the crystal expressed by an exponent (G) in an expression of m=8×2G is set to 3 to 10 by the heat treatment.Type: GrantFiled: January 24, 2006Date of Patent: June 8, 2010Assignee: Nippon Welding Rod Co., Ltd.Inventors: Masaaki Kobayashi, Satoru Nonaka, Yukio Agata, Teiichiro Saito, Tadashi Ito
-
Publication number: 20070272671Abstract: The present invention provides a high Cr Ni-based alloy filler material of which weld cracking resistance can sufficiently be increased by suppressing generation of scales, and a welding rod for shielded metal arc welding that exhibits sufficiently increased weld cracking resistance. The high Cr Ni-based alloy filler material comprises, in percent by weight, C: 0.04% or less, Si: 0.01 to 0.5%, Mn: 7% or less, Cr: 28 to 31.5%, Nb: 0.5% or less, Ta: 0.005 to 3.0%, Fe: 7 to 11%, Al: 0.01 to 0.4%, Ti: 0.01 to 0.45%, V: 0.5% or less, and, as inevitable impurities, P: 0.02% or less, S: 0.015% or less, O: 0.01% or less, N: 0.002 to 0.1%, and the balance: Ni.Type: ApplicationFiled: January 21, 2005Publication date: November 29, 2007Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD., NIPPON WELDING ROD CO., LTD.Inventors: Nobutaka Nakajima, Katsuji Dambayashi, Takashi Miyake, Masahiko Toyoda, Seiji Asada, Seiichi Kawaguchi, Yoshihiro Tada, Teiichiro Saito, Norihito Ogawa
-
Publication number: 20060163231Abstract: The present invention provides a ferritic stainless steel welding wire which allows prevention of wire breaking, fine refining of crystal grains, and increased cracking resistance. A wire rod used essentially consists of, in mass %, 0.03% or less of C, 3% or less of B, 3% or less of Mn, 2% or less of Ni, 11 to 20% of Zr, 3% or less of Mo, 1% or less of Co, 2% or less of Cu, 0.02 to 2.0% of Al, 0.2 to 1.0% of Ti, 0.02% or less of O, 0.04% or less of N, at least one of Nb and Ta, the mass % thereof being eight times the total mass % of the C and N to 1.0 mass %, and the balance of Fe and unavoidable impurities. When the number of crystals per square mm (mm2) of a cross section of the wire rod is defined as m, a grain number of the crystal expressed by an exponent (G) in an expression of m=8×2G is set to 3 to 10 by the heat treatment.Type: ApplicationFiled: January 24, 2006Publication date: July 27, 2006Applicant: Nippon Welding Rod Co., Ltd.Inventors: Masaaki Kobayashi, Satoru Nonaka, Yukio Agata, Teiichiro Saito, Tadashi Ito
-
Patent number: 6710301Abstract: A flux-contained welding wire is provided wherein a conductive core wire can be disposed without any complicate manufacturing steps performed on a metal outer layer. Flux is filled inside of the metal outer layer. The conductive core wire is disposed nearly in the center of the flux without being supported by the metal outer layer. The flux contains 20-80 weight % of metal powder. A weight % of the weight of the flux to the weight of the welding wire per unit length is set in a range of 6.5-30 weight %. The weight % of the weight of the conductive core wire to the weight of the welding wire per unit length is set in a range of 1.5-15 weight %.Type: GrantFiled: July 17, 2002Date of Patent: March 23, 2004Assignee: Nippon Welding Rod Co., Ltd.Inventors: Teiichiro Saito, Tadashi Ito, Kazuo Tsujikawa, Toshio Yoshizawa, Toshiaki Fujita, Kanehisa Tanaka
-
Publication number: 20030213781Abstract: A torch for powder plasma buildup welding capable of readily attaining welding in conformity to any size of a pipe material to be subjected to welding, any configuration thereof and the like. A torch head is replaceably connected to a torch body. The torch body is provided with a gap formation spacer member which is abutted against an inner peripheral surface of the pipe material to keep a distance between an opening of a convergent nozzle of the torch head and the inner peripheral surface of the pipe material substantially constant during buildup welding. Also, the torch body is provided with a deflection restraint spacer member which is abutted against the inner peripheral surface of the pipe material to prevent deflection of the torch body in the pipe material during buildup welding.Type: ApplicationFiled: August 1, 2003Publication date: November 20, 2003Applicant: Nippon Welding Rod Co., Ltd.Inventors: Yoshimi Onitsuka, Minoru Imai
-
Patent number: 6621038Abstract: A torch for powder plasma buildup welding capable of readily attaining welding in conformity to any size of a pipe material to be subjected to welding, any configuration thereof and the like. A torch head is replaceably connected to a torch body. The torch body is provided with a gap formation spacer member which is abutted against an inner peripheral surface of the pipe material to keep a distance between an opening of a convergent nozzle of the torch head and the inner peripheral surface of the pipe material substantially constant during buildup welding. Also, the torch body is provided with a deflection restraint spacer member which is abutted against the inner peripheral surface of the pipe material to prevent deflection of the torch body in the pipe material during buildup welding.Type: GrantFiled: January 24, 2002Date of Patent: September 16, 2003Assignee: Nippon Welding Rod Co., Ltd.Inventors: Yoshimi Onitsuka, Minoru Imai
-
Patent number: 6521060Abstract: The improved filler metal for use in the welding of Ni—Cr—W alloys that are excellent in high-temperature strength and corrosion resistance and which are used in the hot-zone structures of high-temperature gas-cooled reactors, gas turbines, etc comprises on a mass basis C≦0.05%, Mn≦0.1%, Si≦0.1% (Mn+Si≦0.1%), Cr=17-20%, W=20-23% (Cr+W=39-43%), Ti=0.02-0.1%, Zr≦0.03%, Y≦0.015%, B=0.0003-0.01%, Al≦0.1%, Mg≦0.05%, Nb≦0.06% (10Zr+10B+5Nb+2Y≦0.3%), the balance being Ni and incidental impurities.Type: GrantFiled: November 20, 2000Date of Patent: February 18, 2003Assignees: Japan Atomic Energy Research Institute, Nippon Welding Rod Co., Ltd.Inventors: Yuji Kurata, Hirokazu Tsuji, Hajime Nakajima, Masami Shindo, Teiichiro Saito, Tamao Takatsu
-
Publication number: 20020139782Abstract: A torch for powder plasma buildup welding capable of readily attaining welding in conformity to any size of a pipe material to be subjected to welding, any configuration thereof and the like. A torch head is replaceably connected to a torch body. The torch body is provided with a gap formation spacer member which is abutted against an inner peripheral surface of the pipe material to keep a distance between an opening of a convergent nozzle of the torch head and the inner peripheral surface of the pipe material substantially constant during buildup welding. Also, the torch body is provided with a deflection restraint spacer member which is abutted against the inner peripheral surface of the pipe material to prevent deflection of the torch body in the pipe material during buildup welding.Type: ApplicationFiled: January 24, 2002Publication date: October 3, 2002Applicant: Nippon Welding Rod Co., Ltd.Inventors: Yoshimi Onitsuka, Minoru Imai
-
Patent number: 6303904Abstract: An object of the present invention is to provide a weld material which contains 8 to 13% Cr, and can be used with the GMA welding method, a GMA welding method which has superior arc stability and can provide a welded material having superior properties, and a welded structure; in order to attain this object, a weld material is provided, which contains in weight, 0.01 to 0.15% C, 0.1 to 0.6% Si, 0.1 to 2.0% Mn, 8 to 13% Cr, 0.1 to 1.5% Ni, 0.3 to 2.0% Mo, 0.05 to 0.5% V, 0.08 to 0.5% W, 0.5 to 5.0% Co, 0.1 to 0.5% Ta, ≦0.08 N, 0.01 to 0.1% REMs, and consisting of the balance Fe with inevitable impurities.Type: GrantFiled: January 8, 2001Date of Patent: October 16, 2001Assignees: Mitsubishi Heavy Industries, Ltd., Nippon Welding Rod Co., Ltd.Inventors: Kiyotaka Iwatsubo, Toshimitsu Tetsui, Takayuki Kawano, Hideharu Kobayashi, Youzaburo Mabuchi, Hiroshi Tsurusaki, Tamao Takatsu, Teiichiro Saito, Takashi Inami
-
Patent number: 4673123Abstract: A filler for welding a heat-resistant nickel-base alloy is disclosed. The filler comprises heat-resistant nickel-base alloy and an additive of 0.003 to 0.015 wt % boron based on the total weight of the filler metal. The filler may further comprise an other additive such as zirconium in the total amount of those two elements of 0.015 to 0.15 wt %, and the filler may further comprise the other additives such as lanthanum and cellium in the total amount of those fine elements of 0.018 to 0.15 wt % based on the total weight of the filler. The disclosed filler has improved creep properties at high temperatures and can be obtained without the defects inherent to conventional filler of heat-resistant nickel-base alloys.Type: GrantFiled: May 7, 1985Date of Patent: June 16, 1987Assignees: Nippon Welding Rod Co., Ltd., Fuji Electric Company Ltd., Fuji Electric Corporate ResearchInventors: Shigeo Shin, Tamao Takatsu, Teiichiro Saito, Akiyoshi Kikuchi, Tsuneo Nakanishi