Abstract: A high brightness diode laser package includes a plurality of flared laser oscillator waveguides arranged on a stepped surface to emit respective laser beams in one or more emission directions, a plurality of optical components situated to receive the laser beams from the plurality of flared laser oscillator waveguides and to provide the beams in a closely packed relationship, and an optical fiber optically coupled to the closely packed beams for coupling the laser beams out of the diode laser package.

Abstract: A fiber termination assembly includes an optical fiber inserted into an optical ferrule disposed in an optical passageway of a heat conductive housing, the optical passageway providing an optical path aligned with the openings of the housing, the optical ferrule including a central bore concentrically disposed about the optical path and configured to receive a portion of a proximal end of the optical fiber therein, the optical ferrule and optical fiber secured in relation to the heat conductive housing with epoxy at a distal end of the optical ferrule, wherein the optical ferrule is transparent at a predetermined wavelength of light such that for light coupled into an input surface of the proximal end of the optical fiber at least a portion of the light propagating as cladding modes is stripped out of the optical fiber and transported to and dissipated in the heat conductive housing.

Abstract: A semiconductor laser that includes a single mode semiconductor laser coupled to a flared power amplifier is provided, the device including an internal or an external optical element that reinforces the curved wave front of the flared section of the device through phase-matching. By reinforcing the curved wave front via phase-matching, the device is less susceptible to thermal and gain-index coupled perturbations, even at high output powers, resulting in higher beam quality. Exemplary phase-matching optical elements include a grating integrated into the flared amplifier section; an intra-cavity, externally positioned binary optical element; and an intra-cavity, externally positioned cylindrically curved optical element.

Abstract: A broad area semiconductor diode laser device includes a multimode high reflector facet, a partial reflector facet spaced from said multimode high reflector facet, and a flared current injection region extending and widening between the multimode high reflector facet and the partial reflector facet, wherein the ratio of a partial reflector facet width to a high reflector facet width is n:1, where n>1. The broad area semiconductor laser device is a flared laser oscillator waveguide delivering improved beam brightness and beam parameter product over conventional straight waveguide configurations.

Abstract: A high brightness diode laser package includes a plurality of flared laser oscillator waveguides arranged on a stepped surface to emit respective laser beams in one or more emission directions, a plurality of optical components situated to receive the laser beams from the plurality of flared laser oscillator waveguides and to provide the beams in a closely packed relationship, and an optical fiber optically coupled to the closely packed beams for coupling the laser beams out of the diode laser package.

Abstract: Fiber amplifiers and oscillators include tapered waveguides such as optical fibers that permit multimode propagation but produce amplification and oscillation in a fundamental mode. The tapered waveguides generally are provided with an active dopant such as a rare earth element that is pumped with an optical pump source such as one or more semiconductor lasers. The active waveguide taper is selected to taper from a single or few mode section to a multimode section, and seed beam in a fundamental mode is provided to a section of the waveguide taper associated with a smaller optical mode, and an amplified beam exits the waveguide taper at a section associated with a larger optical mode.

Abstract: Multimode beam combiners include at least one gradient-step index optical fiber in which a refractive index difference at a core/cladding interface is selected to provide a numerical aperture so as to provide stable, uniform beam output. One or more such fibers is formed into a tapered bundle than can be shaped to provide a selected illuminated aperture. The fibers in the bundle can be separated by respective tapered claddings so as to be optically coupled or uncoupled. Illumination systems can include a plurality of such fibers coupled to a plurality of laser diodes or other light sources.

Abstract: Scribing operations with reduced substrate heating can be provided by applying multiple optical pulses to a substrate within a time interval that is less than a material recombination time. Typically a series of pulses of durations of 5-200 ps with pulse energies of less than about 0.002 mJ can be applied at rates of about 1 MHz to about 30 MHz. Beam area and beam scanning are configured to provide substantial overlap so that material can be removed by cold ablation.

Abstract: A laser driver subsystem includes a pump diode driver, operable to generate light pulses to energize a laser, and a lithium polymer battery. The pump diode driver includes a pump diode and a switched-mode power conversion circuit at an input connected to an output of the battery and at an output connected to an anode of the pump diode. The switched-mode power conversion circuit is configured to convert an electrical voltage from a first level at the output of the battery to a second lower voltage level at the pump diode anode so as to provide the pump diode with an electrical current that enables the pump diode to generate the light pulses to operate the laser while only a fraction of that current needs to be supplied by the battery.

Abstract: A laser diode apparatus including a mounting block, a plurality of diode lasers mounted to the mounting block and each capable of emitting a respective diode laser beam, and a plurality of cylindrical mirrors each having a reflective back surface for providing slow axis collimation of an incident diode laser beam via reflection off the back surface, each one of the plurality of cylindrical mirrors optically coupled to a respective diode laser of the plurality of diode lasers and optically oriented therewith so as to be capable of providing the diode laser beams in a stacked arrangement.

Abstract: A resonator mounting assembly includes a resonator cage, a base underlying the resonator cage, a plurality of first sets of kinematic mounting elements with the kinematic mounting elements of each first set mated with one another in an engaged non-secured relationship so as to support the resonator cage above the base and provide a kinematic mounting interface between them that substantially prevents any rotational moments applied on the base to be transferred to the resonator cage, and at least one second set of preload mounting elements fastened with one another in a yieldable secured relationship so as to preload the resonator cage relative to the base to maintain a positive contact at the kinematic mounting interface that substantially prevents disengagement of the mated kinematic mounting elements from one another due to forces and moments generated from thermal expansion and mounting distortion of the base.

Abstract: Hybrid laser systems include fiber amplifiers using tapered waveguides and solid-state amplifiers. Typically, such systems represent a technically simple and low cost approach to high peak power pulsed laser systems. The tapered waveguides generally are provided with an active dopant such as a rare earth element that is pumped with one or more semiconductor lasers. The active waveguide taper is selected to taper from a single or few mode section to a multimode section. A seed beam in a fundamental mode is provided to a section of the waveguide taper associated with a smaller optical mode, and an amplified beam exits the waveguide taper at a section associated with a larger optical mode. The waveguide taper permits amplification to higher peak power values than comparable small mode area fibers. The fiber amplified beam is then directed to a solid state amplifier, such as a thin disk or rod-type laser amplifier.

Abstract: A broad area semiconductor diode laser device includes a multimode high reflector facet, a partial reflector facet spaced from said multimode high reflector facet, and a flared current injection region extending and widening between the multimode high reflector facet and the partial reflector facet, wherein the ratio of a partial reflector facet width to a high reflector facet width is n:1, where n>1. The broad area semiconductor laser device is a flared laser oscillator waveguide delivering improved beam brightness and beam parameter product over conventional straight waveguide configurations.

Abstract: Pulse power can be stabilized by applying spectrally narrow pulses to a laser diode during gain switching. An injection locking laser with a narrow emission bandwidth is tuned to a gain bandwidth of a laser diode to be gain switched. The injection locking emission is pulsed to provide locking pulses that are attenuated and then coupled to a laser diode. A gain switching pulse drive is applied to the laser diode in the presence of the attenuated locking pulses. The gain switched output is then stabilized with respect to pulse energy and pulse amplitude, and is suitable as a seed pulse for lasers to be used in materials processing.

Abstract: A monitoring system for a multi-laser module includes detectors corresponding to each laser and situated to receive a portion of the associated laser beam uncombined with other beams. Laser characteristics are measured and stored, and in operation are used to identify device failures. A comparator receives a reference value and compares the reference value with a current operational value. If the current value is less that the reference value, a possible failure is indicated. Signal cross-coupling among the detectors is also used to identify undesirable scattering that can be associated with surface contamination or device failure.

Abstract: Processes such as annealing amorphous silicon to form polysilicon use exposures to pulsed laser beams provided by laser diodes or arrays of laser diodes. An optical beam based on plurality of beams from respective laser diodes is shaped and directed to a substrate. Duty cycles of the laser diodes are selected to be less than about 0.2, so that °s can be greater than available in continuous wave operation. An amorphous silicon layer on a rigid or flexible substrate is processed to produce a polysilicon layer with a mobility of at least 50 cm2/Vs.

Abstract: Multi-beam, multi-wavelength processing systems include two or more lasers configured to provide respective beams to a substrate. The beams have wavelengths, pulse durations, beam areas, beam intensities, pulse energies, polarizations, repetition rates, and other beam properties that are independently selectable. Substrate distortion in processes requiring local heating can be reduced by preheating with a large area beam at a first wavelength followed by exposure to a focused beam at a second wavelength so as to heat a local area to a desired process temperature. For some processing, multiple wavelengths are selected to obtain a desired energy deposition within a substrate.

Abstract: Optical fibers are provided for modal discrimination which include a central core and a cladding disposed about the central core. The central core has a non-circular and non-elliptical cross-section, and it is rotated about a central axis of the optical fiber along the length of the optical fiber at a selected pitch resulting in the capability of a fundamental mode beam output for large core sizes. An optical system includes a seed optical source configured to provide a seed beam and an optical amplifier configured to receive and amplify the seed beam. The optical amplifier also includes an active optical fiber having a large mode area non-circular and non-elliptical core rotated about a central axis of said active optical fiber to provide modal discrimination and fundamental mode output.

Abstract: An adhesive void mitigating fiber ferrule optical connector includes a housing for an optical fiber, the housing including opposite front and rear openings and an elongate bore providing an interior surface and extending between the opposite front and rear openings for insertably receiving the optical fiber from the rear opening through the front opening, the housing also including a front adhesive fill-port in communication with the elongate bore nearer the front opening for providing adhesive substantially void-free in the elongate bore and for surroundably securing the optical fiber extending therein to the interior surface.

Abstract: A system for homogenizing the intensity profile of light includes a plurality of fiber coupled light sources for emitting fiber output beams from fiber output ends, and a light pipe optically coupled to the fiber output beams for producing a uniform light pipe output beam, an interleaver that transmits a first set of fiber output beams and reflects a second set of fiber output beams so that the principal rays of the fiber output beams propagate in a common plane, a first optical element for converging the principal rays, and a second optical element for telecentrically imaging the beams into the light pipe such that the principal rays of the beams propagate parallel to each other and the beams are focused in the light pipe in a focal plane transverse to the direction of propagation.