Abstract: Heat pumps with improved defrost cycles and methods of defrosting heat exchangers, for example, having microchannel outdoor heat exchangers. A heat exchanger has three types of connection points that are used during a defrost cycle. Two connection points are used to deliver hot refrigerant gas to the heat exchanger and one connection point is where refrigerant exits the heat exchanger. Two of the connection points are at the same header and during at least part of the defrost cycle, at least part of the hot refrigerant gas is passed through that header without passing through any cross tubes of the heat exchanger. A defrost valve in a refrigerant conduit opens during the defrost cycle to deliver hot refrigerant gas to the connection point on the header. In a number of embodiments, the defrost valve is open only during a portion of the defrost cycle.

Abstract: Heat pumps that heat or cool a space and that also heat water, refrigerant management systems for such heat pumps, and methods of managing refrigerant charge. Various embodiments remove idle refrigerant from a heat exchanger that is not needed for transferring heat by opening a refrigerant recovery valve and delivering the idle refrigerant from the heat exchanger to an inlet port on the compressor. The heat exchanger can be isolated by closing an electronic expansion valve, actuating a refrigerant management valve, or both. Refrigerant charge can be controlled by controlling how much refrigerant is drawn from the heat exchanger, by letting some refrigerant back into the heat exchanger, or both. Heat pumps can be operated in different modes of operation, and various components can be interconnected with refrigerant conduit. Some embodiments deliver refrigerant gas to the heat exchanger and drive liquid refrigerant out prior to isolating the heat exchanger.

Abstract: Heat pumps with improved defrost cycles and methods of defrosting heat exchangers, for example, having microchannel outdoor heat exchangers. A heat exchanger has three types of connection points that are used during a defrost cycle. Two connection points are used to deliver hot refrigerant gas to the heat exchanger and one connection point is where refrigerant exits the heat exchanger. Two of the connection points are at the same header and during at least part of the defrost cycle, at least part of the hot refrigerant gas is passed through that header without passing through any cross tubes of the heat exchanger. A defrost valve in a refrigerant conduit opens during the defrost cycle to deliver hot refrigerant gas to the connection point on the header. In a number of embodiments, the defrost valve is open only during a portion of the defrost cycle.

Abstract: Heat pumps that heat or cool a space and that also heat water, refrigerant management systems for such heat pumps, methods of managing refrigerant charge, and methods for heating and cooling a space and heating water. Various embodiments deliver refrigerant gas to a heat exchanger that is not needed for transferring heat, drive liquid refrigerant out of that heat exchanger, isolate that heat exchanger against additional refrigerant flowing into it, and operate the heat pump while the heat exchanger is isolated. The heat exchanger can be isolated by closing an electronic expansion valve, actuating a refrigerant management valve, or both. Refrigerant charge can be controlled or adjusted by controlling how much liquid refrigerant is driven from the heat exchanger, by letting refrigerant back into the heat exchanger, or both. Heat pumps can be operated in different modes of operation, and segments of refrigerant conduit can be interconnected with various components.

Abstract: Airflow rates within a ventilation system are controlled using motor speed or torque and motor electric current or pressure. Fan speed or torque may be varied to compensate for differing restriction in ductwork, and may provide a constant airflow rate over a range of varying airflow restriction. Air handlers or air conditioning units may be mass produced in common configurations, and installed in different buildings or structures with different ductwork configurations. Methods operate a fan motor at a present speed or torque, sample speed or torque, sample current of the fan motor or pressure within the ventilation system, calculate a present airflow rate within the ventilation system, calculate a new input setting using the present airflow rate and a target airflow rate, change the speed or torque to the new input setting, and repeat these steps to converge on the target airflow rate, often avoiding overshoot.

Abstract: Heat pumps with improved defrost cycles and methods of defrosting heat exchangers, for example, having microchannel outdoor heat exchangers. A heat exchanger has three types of connection points that are used during a defrost cycle. Two connection points are used to deliver hot refrigerant gas to the heat exchanger and one connection point is where refrigerant exits the heat exchanger. Two of the connection points are at the same header and during at least part of the defrost cycle, at least part of the hot refrigerant gas is passed through that header without passing through any cross tubes of the heat exchanger. A defrost valve in a refrigerant conduit opens during the defrost cycle to deliver hot refrigerant gas to the connection point on the header. In a number of embodiments, the defrost valve is open only during a portion of the defrost cycle.

Abstract: Heat pumps with improved defrost cycles, methods of defrosting heat exchangers, and methods of improving the effectiveness of defrost cycles of heat pumps, for example, having a microchannel outdoor heat exchanger. A defrost valve in a refrigerant conduit opens during a defrost cycle to deliver hot refrigerant gas to a portion of the heat exchanger that otherwise defrosts more slowly or less completely than other portions of the heat exchanger. Particular embodiments pass hot refrigerant gas through a header of the heat exchanger, such as a bottom header. In a number of embodiments, the defrost valve is open only during a portion of the defrost cycle. Further, in some embodiments, the fan that is used to blow air through the heat exchanger is operated in a reversed direction during at least part of the defrost cycle to counteract natural convection through the heat exchanger.

Abstract: Air conditioning units packaged with condensing gas heat exchangers include a drain line connected to a collector attached to the heat exchanger. In different embodiments, the drain line, or a conduit for the drain line, may extend to the return duct opening for routing of the drain line through the return duct for disposal of the condensate, for instance, within the building, or the drain line may extend through a hole in the floor of the unit. The conduit may protect the drain line from direct heat from the heat exchanger, from freezing where the drain line passes through an outdoor section, or both. In some embodiments, air may be circulated through the conduit to prevent freezing. The conduit may guide the drain line through the unit, roof curb assembly, or roof, or the drain line may be routed through the unit by the manufacturer to the return duct opening.

Abstract: Mixing devices for mixing fuel and air for a premix burner or furnace and furnaces (e.g., premix) with mixing devices. Furnaces may be for heating an occupied space, and may produce lower NOx emissions. A mixing device may be located within an inlet tube, may have a surface that is perpendicular to the direction of fuel flow or that forms a circle, or may have two surfaces held at substantially opposite angles to induce swirl. A portion of the mixing device may extend over an orifice of the fuel injector. A mixing device may be attached to the fuel injector, may be made from a piece of sheet metal, and may have a hole for attachment to the fuel injector. Mixing devices may have a center, two arms, and two ends, which may be separated by bends. A burner plate may be sandwiched between surfaces to allow for expansion.

Abstract: Premix furnace for heating an occupied space while producing lower NOx emissions and methods of mixing air and fuel delivered to a premix burner and of improving combustion stability. A mixing device may be located within an inlet tube, may have a flat surface that is perpendicular to the direction of fuel flow, or may have two surfaces held at substantially opposite angles to induce swirl. A mixing device may be attached to the fuel injector, may be made from a piece of sheet metal, and may have bends and a hole for attachment to the fuel injector. A fluidic diode in the inlet tube may improve combustion stability and may include a hollow frustum or a frustoconical portion, a cylinder concentric with the inlet tube, or a combination thereof. Some embodiments include refractory insulation lining the combustion chamber or may adjust for elevation or fuel characteristics.