Abstract: Method for producing structural components from heat treatable aluminum alloys based on extruded material, in particular AA 6xxx series alloys, the components having improved crush properties and being particular applicable in crash zones of vehicles, such as longitudinals and crash boxes, the method including the following steps: a. casting a billet from said alloy by DC casting, b. homogenizing the cast billet, c. forming a profile from the billet by extrusion, preferably a hollow section d. optionally, separate solution heat treatment, e. quenching the profile down to room temperature after the forming step and the possible separate solutionising step, f. stretching the extruded or the separate solutionised profile to obtain at least 1.5% plastic deformation, g. artificially ageing the profile.

Abstract: Apparatus and method for filtering molten metal, in particular aluminium, including a container (1) with an outer shell or casing of metal and an inner thermally insulated interior cladding or wall construction made of heat resistant insulation and refractory material. A removable lid (2) provided on top of the container to keep the container sealed (air tight) during operation, the container (1) being provided with an inlet chamber (3) having an inlet opening (4) receiving metal from a metal supply launder (10) and an outlet chamber (5) with an outlet opening (6) in which a ceramic or refractory filter (7) is mounted.

Abstract: Method for the manufacturing of extruded profiles that can be anodized with high gloss surfaces, the profiles being extruded of an age hardenable aluminium alloy that can be recrystallized after cold deformation, for example a 6xxx or 7xxx alloy, where the alloy initially is cast to extrusion billet(s), where the billets are homogenized at a holding temperature between 480° C. and 620° C. and soaked at this temperature for 0-12 hours, where after the billets are subjected to cooling from the homogenization temperature at a rate of 150° C./h or faster, a) the billets are preheated to a temperature between 400 and 540° C. and extruded preferably to a solid shape profile and cooled rapidly down to room temperature, b) deforming the profile more than 10% by a cold rolling operation, where after c) the profile is flash annealed with a heating time of maximum two minutes to a temperature of between 400-530° C.

Abstract: An apparatus for continuous or semi-continuous low pressure casting of metal, in particular directly-cooled (DC) casting of extended objects such as a rods, bars or billets of aluminium. The apparatus includes a frame construction with at least one chill or mould having a mould cavity that is provided with an upwardly open inlet and an outlet with cooling means. The inlet of the mould is connected to a distribution chamber receiving liquid metal from a metal store such as a holding furnace via a metal supply channel or launder. A flexible launder section is provided between the launder and the metal distribution chamber whereby the frame construction with the moulds and distribution chamber can be raised and lowered to enable complete filling of metal to the moulds. Subsequently it is possible to control the metal level in each respective mould cavity in relation to the metal level in the launder and thereby controlling the low pressure casting.

Abstract: An anode for use in an electrolysis process for production of aluminium in cells of Hail-Héroult type, the anode comprises a body or block (120; 20) of calcinated carbonaceous material connected with an electrical current lead, where said current lead being connected with an anode rod (103; 3) and further being part of an anode hanger (101; 1). The current lead comprises at least one metallic suspension plate(s) (104; 4. 4?) with vertically oriented redding plates (105 105??,5, 5?) at least partly embedded by their lower partly in corresponding recesses (113, 113??, 13. 13?; 100, 100?) in the top of the carbonaceous block (120; 20} and further connected by mechanical fixation means (108; 8; 14, 16). Said recesses are wider than the rodding plates and being filled with an electric conductive particulate material only. It Is also described a method for processing an undercut recess (10) in the an ode top for mechanically fixing the anode block (20) to a protrusion (8) on the current lead.

Abstract: Extrudeable Al—Mg—Si aluminum alloy with improved strength, corrosion resistance, crush properties and temperature stability, in particular useful in or close to the front part of vehicles. The composition of the alloy is defined within the following coordinate points of an Mg—Si diagram: a1-a2-a3-a4, where in wt % a1=0.60 Mg, 0.65Si, a2=0.90Mg, 1.0Si, a3=1.05Mg, 0.75Si and a4=0.70Mg, 0.50Si and where the alloy has a non-recrystallized grain structure in the extruded profile containing in addition the following alloy components in wt %: Fe up to 0.30 Cu 0.1-0.4 Mn 0.4-1.0 Cr up to 0.25 Zr up to 0.25 and Ti 0.005-0.15 incidental impurities up to 0.1 each and including Zn up to 0.5 with balance Al.

Abstract: A method for optimizing stability in an electrolysis cell of the Hall-Héroult type where the cell has suspended prebaked anodes and a cathode panel. The panel comprises several cathode blocks or cathode block sections. A metal pad and an electrolytic bath are located between said anodes and the cathode panel. The force field acting on the metal pad is calculated and monitored in a computer based model of the cell, whereby the local current paths and correspondingly the local forces in the metal above the cathode panel are modified by influencing selectively the current distribution in individual cathode blocks or block sections in the computer based model. At least one modification is implemented in the cell. The invention also relates to a correspondingly modified cell.

Abstract: The present invention relates to a method and equipment for recovering heat from exhaust gas removed from an industrial process, such as an electrolysis process for the production of aluminum. Heat is recovered by means of an extraction/suction system, where the exhaust gas contains dust and/or particles. The heat is recovered as the exhaust gas being brought into contact with heat-recovery elements. Flow conditions and the design of the heat recovery elements are such that the deposits of the dust and/or particles on the surfaces stated are kept at a stable, limited level. In preferred embodiments, the heat-recovery elements have a circular or an extended, elliptical cross-section and may be equipped with fins or ribs.

Abstract: A screw extruder for the continuous extrusion of materials with high viscosity, in particular metals such as aluminum and its alloys. The extruder includes an Archimedes screw (1) rotationally provided within a liner (2) of a screw housing (4) having an inlet (11) for the feeding of the material to be extruded, a compacting or extrusion chamber (5) and an extrusion die assembly with a die (6) which forms the shape of the extruded product (7). The required compaction takes place at the down-stream end of the screw towards the extrusion chamber (5) corresponding to up to 540° of the rotation of the screw, or up to 1.5 turns of the screw flight length. The solid plug of metal formed at the end of the screw and extrusion chamber (5) is restricted from rigid rotation to obtain the required compaction and extrusion pressure.

Abstract: Method for the manufacturing of products with anodized high gloss surfaces from extruded profiles of Al—Mg—Si or AS-Mg—Si—Cu, where the alloys initially are cast to extrusion billets), containing in wt. % Si: 0.25-1.00 Mg. 0.25-1.00 Fe: 0.00-0.15 Cu: 0.00-0.30 Mn: 0.00-0.20 Cr: 0.00-0.10 Zr: 0.00-0.10 Se: 0.00 -0.10 Zn: 0.00-0.10 Ti: 0.00-0.05., and including incidental impurities and balance A.L a) where the billet is homogenised at a holding temperature between 480° C. and 620° C. and soaked at this temperature for 0-12 hours, where after the billet is subjected to cooling from the homogenisation temperature at a rate of 150° C./h or faster, b) the billet is preheated to a temperature between 400 and 540° C.

Abstract: Method for the manufacturing of an Al—Mg—Si(—Cu) extrusion alloy, the alloy initially being cast to extrusion billet(s), containing in wt. % Si: 0.20-1.50 Mg: 0.25-1.50 Fe: 0.05-0.50 Cu: 0.00-1.00 Mn: 0.00-1.00 Cr: 0.00-0.50 Zn: 0.00-0.50 Ti: 0.00-0.20, and including incidental impurities and balance Al.

Abstract: The present invention relates to methods for operating and controlling the temperature of inert electrodes during production of molten aluminum by electrolysis of an aluminous ore, preferably alumina, dissolved in molten salts, preferably a fluoride based electrolyte, in an electrolysis cell with vertical or essentially vertical electrode configuration. The invention describes methods of designing and operating inert electrodes in a vertical and/or inclined position for production of aluminum metal, where said electrodes have an operating temperature that may deviate from the electrolyte temperature, thereby controlling the dissolution of electrode materials and preventing solid deposit formation on the electrodes. The present invention is also applicable to aluminum production cells utilizing inert electrodes in a horizontal configuration, and traditional Hall-Hèroult cells retrofitted with inert anodes.

Abstract: The present invention relates to a castable heat resistant aluminum alloy for high temperature applications such as components in combustion engines, in particular for the manufacturing of highly loaded cylinder heads, the alloy comprises the following composition: .Si: 6.5-10 wt %.Mg: 0.25-0.35 wt %.Cu: 0.3-0.7 wt %.Hf: 0.025-0.55 wt % Optionally with the addition of: .Ti: 0-0.2 wt %.Zr: 0-0.3 wt %, the balance being made of Al and unavoidable impurities including Fe.

Abstract: A process for stimulating microbial methane production in a petroleum-bearing subterranean formation, comprising: (a) analyzing one or more components of the formation to determine characteristics of the formation environment; (b) detecting the presence of a microbial consortium, comprising at least one methanogenic microorganism, within the formation; (c) assessing whether the formation microorganisms are currently active; (d) determining whether the microbial consortium comprises one or more methanotrophic microorganism; (e) characterization of one or more microorganisms of the consortium, at least one of the members of the consortium being a methanogenic microorganism, and comparing the members of the consortium with at least one known microorganism having one or more known physiological and ecological characteristics; (f) characterization of one or more methanotrophic microorganisms of the consortium (if present), and comparing the members of the consortium with at least one known microorganism having one

Abstract: Extrudeable Al—Mg—Si aluminium alloy with improved strength, corrosion resistance, crush properties and temperature stability, in particular useful in or close to the front part of vehicles. The composition of the alloy is defined within the following coordinate points of an Mg—Si diagram: a1-a2-a3-a4, where in wt % a1=0.60 Mg, 0.65Si, a2=0.90Mg, 1.0Si, a3=1.05Mg, 0.75Si and a4=0.70Mg, 0.50Si and where the alloy has a non-recrystallised grain structure in the extruded profile containing in addition the following alloy components in wt %: Fe up to 0.30 Cu 0.1-0.4 Mn 0.4-1.0 Cr up to 0.25 Zr up to 0.25 and Ti 0.005-0.15 incidental impurities up to 0.1 each and including Zn up to 0.5 with balance Al.

Abstract: Equipment for the semi-continuous direct chill (DC) casting of sheet ingot or slabs of different dimensions, in particular for rolling purposes. The equipment includes a mold frame (2) with a pair of facing long side walls (3) and a pair of facing short end walls (4) where the walls define an upwardly open inlet for the supply of metal and a downwardly facing outlet. The outlet is provided with a starter block (6) on a movable support, which prior to each casting, closes the opening. The equipment includes a device for changing the mold dimensions where at least one end wall can be displaced to enable casting of different size ingots. The equipment further includes an arrangement for indirect and direct cooling of the metal during casting. The starter block is provided with short end walls (11) and long side walls (9). At least one short end wall is movable relative to the mold.

Abstract: Method for manufacturing tube fm heat exchangers, (TFP), by brazing metal components of mainly aluminium or aluminium alloys including the following steps:—making the components of the TFP heat exchanger including the tubes (2) and plate fins (6) with collars (7),—providing a pre-braze coating with filler material on the tubes (2), or providing a (welded) clad tube (2) with a flux coating,—assembling the components including attaching the fins (6) to the tubes (2),—heating the assembled components forming the brazed connection between the tubes (2) and fins (6).

Abstract: Equipment for the removal of billets (5) of aluminum after casting. The equipment lifts billets out of a casting pit (2) after the end of the casting cycle and transfers the billets to desired transport equipment (20) for transport on to a store or further treatment/processing. The equipment includes a lifting device (6) with a gripping device (21) to retain a number of billets. The lifting device is arranged so that it can move over the casting pit and lift and move the stated number of billets. A ramp (18) extends from the casting pit to transport equipment (20). The lifting device includes preferably a lifting frame that is U-shaped with legs (7, 8) that are connected to a step (11) and are arranged upright. Each leg is supported on its own wheeled chassis or wheeled bogie, while the step in the U-shaped frame connects the legs in a structure that is connected for strength.

Abstract: A method for manufacturing an impact absorbing member, starting with a closed or substantially closed hollow section with a mid section and two end sections, wherein at least one the end sections is bent to form a supporting member, whereby at least one imprint is made in the part of the section to be deformed by the bending operation. The invention also relates to an improved impact absorbing member formed by a manufacturing process including bending.

Abstract: The present invention relates to a method and equipment for recovering heat from exhaust gas removed from an industrial process, such as an electrolysis process for the production of aluminium. Heat is recovered by means of an extraction/suction system, where the exhaust gas contains dust and/or particles. The heat is recovered as the exhaust gas being brought into contact with heat-recovery elements. Flow conditions and the design of the heat recovery elements are such that the deposits of the dust and/or particles on the surfaces stated are kept at a stable, limited level. In preferred embodiments, the heat-recovery elements have a circular or an extended, elliptical cross-section and may be equipped with fins or ribs.