Patents Assigned to Northern States Metals Company
  • Patent number: 11454423
    Abstract: An adaptor for connecting a ground screw to an upright beam of a solar panel support assembly includes (a) a cylindrical connector having an open ground-screw receiving bottom end and a top end, the cylindrical connector having an inner circumferential surface with a diameter slightly larger than that of the ground screw and at least two sets of bolt holes, each set of bolt holes including at least three bolt holes uniformly distributed circumferentially about the cylindrical connector at an axial level, and the at least two sets of bolt holes being axially distanced from one another; (b) an intermediate plate having a top surface and a bottom surface fixed to the top end of the cylindrical connector; and (c) an upright beam connector fixed to the top surface of the intermediate plate and extending upward from the intermediate plate.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: September 27, 2022
    Assignee: NORTHERN STATES METALS COMPANY
    Inventors: Gregory Paul Huzyak, Nancy Elaine Schubert
  • Patent number: 10125506
    Abstract: A ballast foundation includes a portable rolled steel enclosure formed from multiple sections and further includes internal bracing. The internal bracing is used to support an upright vertical structural member that connects to an external load (such as a frame structure for a solar array) that is supported by the ballast foundation when the enclosure is filled with concrete.
    Type: Grant
    Filed: November 30, 2016
    Date of Patent: November 13, 2018
    Assignee: Northern States Metals Company
    Inventors: Paul R. Cusson, Gregory P. Huzyak, Nathan A. Knapp
  • Publication number: 20170159318
    Abstract: A ballast foundation includes a portable rolled steel enclosure formed from multiple sections and further includes internal bracing. The internal bracing is used to support an upright vertical structural member that connects to an external load (such as a frame structure for a solar array) that is supported by the ballast foundation when the enclosure is filled with concrete.
    Type: Application
    Filed: November 30, 2016
    Publication date: June 8, 2017
    Applicant: Northern States Metals Company
    Inventors: Paul R. Cusson, Gregory P. Huzyak, Nathan A. Knapp
  • Patent number: 9303663
    Abstract: In a panel support array constituted by lower support joists and upper panel rails in a two-tier, two-dimensional arrangement, the array is aligned through the use of V-shaped locking rails extending through apertures in adjacent upper panel rails. The V-shaped locking rails are configured so as to lock at each of the upper panel rails through which the V-rail passes. As a result, the overall support array remains aligned in the proper position despite environmental variations.
    Type: Grant
    Filed: April 11, 2014
    Date of Patent: April 5, 2016
    Assignee: Northern States Metals Company
    Inventors: Michael G. Greenamyer, Greg Huzyak
  • Publication number: 20140318605
    Abstract: A solar panel protection and alignment system is constituted by the deployment of at least one crib structure between four adjacent solar panels. The crib structure includes two interlocking perpendicular pieces providing support and panel alignment.
    Type: Application
    Filed: April 28, 2014
    Publication date: October 30, 2014
    Applicant: Northern States Metals Company
    Inventors: Gregory P. Huzyak, Michael G. Greenamyer
  • Publication number: 20140305896
    Abstract: In a panel support array constituted by lower support joists and upper panel rails in a two-tier, two-dimensional arrangement, the array is aligned through the use of V-shaped locking rails extending through apertures in adjacent upper panel rails. The V-shaped locking rails are configured so as to lock at each of the upper panel rails through which the V-rail passes. As a result, the overall support array remains aligned in the proper position despite environmental variations.
    Type: Application
    Filed: April 11, 2014
    Publication date: October 16, 2014
    Applicant: Northern States Metals Company
    Inventors: Michael G. Greenamyer, Greg Huzyak
  • Patent number: 8839573
    Abstract: A panel array support assembly has lower support joists supporting varied panel rails, to which are connected panel holding device or clips. The panel clips are spring-based and configured so that the length of each clip extends in a direction along the length of the panel rails. The panels are supported well inside of the edges extending in the same direction as the panel rails.
    Type: Grant
    Filed: February 7, 2012
    Date of Patent: September 23, 2014
    Assignee: Northern States Metals Company
    Inventors: Paul R. Cusson, Michael G. Greenamyer, Joseph A. Nobile, Thomas P. Kilar, Jr.
  • Publication number: 20140270979
    Abstract: A U-shaped strut is sized and configured to be driven into a substrate as a pile. The strut includes a U-shape cross-section with two open arms. Each arm terminating in an annular 270° configuration with respect to the axis of the arm. Preferably, a plurality of struts used as piles are used to support a two dimensional support rack holding a solar panel array.
    Type: Application
    Filed: March 11, 2014
    Publication date: September 18, 2014
    Applicant: Northern States Metals Company
    Inventors: Paul R. Cusson, Brian M. Flood
  • Publication number: 20140151312
    Abstract: A panel support and wiring system is used as part of a bi-directional solar panel support matrix having lower support joists and upper panel rails. Both the panel clip and wiring arrangements are configured to facilitate rapid deployment and installation of the entire solar panel system, including supports and interfaces with the underlying substrate. A standardized wiring system is one of the factors facilitating rapid installation.
    Type: Application
    Filed: February 5, 2014
    Publication date: June 5, 2014
    Applicant: Northern States Metals Company
    Inventors: Paul R. Cusson, Thomas P. Kilar, JR., Robert J. Voytilla, Charles Blackman, Michael G. Greenamyer
  • Patent number: 8650812
    Abstract: An array of photovoltaic panels is supported in rows and columns spaced from one another using a foldable bi-directional span of support members. The support members include a plurality of support joists and support rails braced at an incline. Each support rail is tubular and generally rectangular, having a lower wall section with a T-slot channel for acceptance of the head of a bolt for adjustable attachment with the support joist. Also, the support rail may have a C-slot channel for retaining electrical wires. Clips are used to secure each panel to upper wall portions of underlying support rails. Each clip has a generally U-shaped gasket and is retained to a corresponding support rail through a threaded hole in a top wall of the support rail that receives a bolt or similar threaded fastener.
    Type: Grant
    Filed: October 22, 2012
    Date of Patent: February 18, 2014
    Assignee: Northern States Metals Company
    Inventor: Paul R. Cusson
  • Patent number: 8464496
    Abstract: Precise parameters are maintained in a support system for solar panels or other panel-like structures through use of a collapsible folding, support frame which is preassembled to precise tolerances at a convenient staging site before being collapsed for shipment. Installation on flat roofs is also facilitated through the use of a roof interface frame which rotatably supports the panel support frame of the support system and folds along with it at the assembly, staging site.
    Type: Grant
    Filed: June 26, 2012
    Date of Patent: June 18, 2013
    Assignee: Northern States Metals Company
    Inventors: Paul R. Cusson, Robert J. Voytilla, Michael G. Greenamyer, Thomas P. Kilar, Jr.
  • Publication number: 20130098858
    Abstract: A foldable, bi-directional, two-tier panel support system includes a wide variety of different configurations both for the lower support joists and the upper panel rails. The overall array is provided with additional strength through the use of various diagonal and lateral supports running between adjacent upper panel rails. Additional panel loads can be accommodated by extended longitudinal beams on tilt brackets, and additional bracing attached thereto.
    Type: Application
    Filed: September 26, 2012
    Publication date: April 25, 2013
    Applicant: Northern States Metals Company
    Inventors: Paul R. Cusson, Michael G. Greenamyer, Bernard G. Petro, Thomas P. Killar, JR.
  • Publication number: 20130043199
    Abstract: An array of photovoltaic panels is supported in rows and columns spaced from one another using a foldable bi-directional span of support members. The support members include a plurality of support joists and support rails braced at an incline. Each support rail is tubular and generally rectangular, having a lower wall section with a T-slot channel for acceptance of the head of a bolt for adjustable attachment with the support joist. Also, the support rail may have a C-slot channel for retaining electrical wires. Clips are used to secure each panel to upper wall portions of underlying support rails. Each clip has a generally U-shaped gasket and is retained to a corresponding support rail through a threaded hole in a top wall of the support rail that receives a bolt or similar threaded fastener.
    Type: Application
    Filed: October 22, 2012
    Publication date: February 21, 2013
    Applicant: Northern States Metals Company
    Inventor: Paul R. Cusson
  • Patent number: 8316590
    Abstract: An array of photovoltaic panels is supported in rows and columns spaced from one another using a foldable bi-directional span of support members. The support members include a plurality of support joists and support rails braced at an incline. Each support rail is tubular and generally rectangular, having a lower wall section with a T-slot channel for acceptance of the head of a bolt for adjustable attachment with the support joist. Also, the support rail may have a C-slot channel for retaining electrical wires. Clips are used to secure each panel to upper wall portions of underlying support rails. Each clip has a generally U-shaped gasket and is retained to a corresponding support rail through a threaded hole in a top wall of the support rail that receives a bolt or similar threaded fastener.
    Type: Grant
    Filed: March 20, 2009
    Date of Patent: November 27, 2012
    Assignee: Northern States Metals Company
    Inventor: Paul R. Cusson
  • Publication number: 20120272613
    Abstract: Precise parameters are maintained in a support system for solar panels or other panel-like structures through use of a collapsible folding, support frame which is preassembled to precise tolerances at a convenient staging site before being collapsed for shipment. Installation on flat roofs is also facilitated through the use of a roof interface frame which rotatably supports the panel support frame of the support system and folds along with it at the assembly, staging site.
    Type: Application
    Filed: June 26, 2012
    Publication date: November 1, 2012
    Applicant: Northern States Metals Company
    Inventors: Paul R. Cusson, Robert J. Voytilla, Michael G. Greenamyer, Thomas P. Kilar, JR.
  • Patent number: 8256169
    Abstract: Precise parameters are maintained in a support system for solar panels or other panel-like structures through use of a collapsible folding, support frame which is preassembled to precise tolerances at a convenient staging site before being collapsed for shipment. Installation on flat roofs is also facilitated through the use of a roof interface frame which rotatably supports the panel support frame of the support system and folds along with it at the assembly, staging site.
    Type: Grant
    Filed: January 13, 2010
    Date of Patent: September 4, 2012
    Assignee: Northern States Metals Company
    Inventors: Paul R. Cusson, Robert J. Voytilla, Michael G. Greenamyer, Thomas P. Kilar, Jr.
  • Publication number: 20120205508
    Abstract: A panel array support assembly has lower support joists supporting varied panel rails, to which are connected panel holding device or clips. The panel clips are spring-based and configured so that the length of each clip extends in a direction along the length of the panel rails. The panels are supported well inside of the edges extending in the same direction as the panel rails.
    Type: Application
    Filed: February 7, 2012
    Publication date: August 16, 2012
    Applicant: Northern States Metals Company
    Inventors: Paul R. Cusson, Michael G. Greenamyer, Joseph A. Nobile, Thomas P. Kilar, JR.
  • Patent number: 8240109
    Abstract: Precise parameters are maintained in a support structure for solar panels or other panel-like structures through use of a collapsible folding structure which is preassembled to precise tolerances at a convenient staging site before being collapsed for shipment. Easy installation with unskilled labor is facilitated by attaching one support joist to a substrate and then unfolding the entire support structure.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: August 14, 2012
    Assignee: Northern States Metals Company
    Inventors: Paul R. Cusson, Robert J. Voytilla
  • Publication number: 20120124922
    Abstract: A roof panel support system is supported by at least two structural beams, and includes a support matrix for panels, such as solar panels, that can constitute the roof of a structure. The support matrix includes panel rails that can hold panels installed from beneath the support matrix.
    Type: Application
    Filed: November 16, 2011
    Publication date: May 24, 2012
    Applicant: Northern States Metals Company
    Inventors: Paul R. Cusson, Michael G. Greenamyer, Bernard G. Petro, Thomas P. Kilar, JR., Robert J. Voytilla
  • Publication number: 20120031030
    Abstract: A panel array support assembly has a lower support joist to which are directly connected panel holding devices or clips. The panel clips are configured so that the length of each clip extends along the length of the lower support joist. The panel clips are preferable configured to have a sliding top arm, which holds the upper edge of the panel, and slides back so that they panel can be placed on a lower holding arm.
    Type: Application
    Filed: September 13, 2010
    Publication date: February 9, 2012
    Applicant: Northern States Metals Company
    Inventors: Paul Cusson, Michael G. Greenamyer