Abstract: A solar array may include a first rigid composite solar panel including solar cells secured to a first substrate. The solar array may further include a second rigid composite solar panel including solar cells secured to a second substrate. The solar array may also include solar panel modules including solar cells secured to a flexible sheet of material. The solar panel modules may be coupled between the first composite solar panel and the second composite solar panel. The solar array may be configured to be retained in a stowed arrangement with the solar panel modules between the first rigid composite solar panel and the second rigid composite solar panel. The solar array further configured to be extended with an extendable arm until each of the first rigid composite solar panel, the second rigid composite solar panel and the solar panel modules are arranged in a substantially straight line.

Abstract: A multi-component structure includes a first hybrid metal composite structure, a second hybrid metal composite structure, and a joint structure. The first and second hybrid metal composite structures include layers, each layer comprising a fiber composite material structure including a fiber material dispersed within a matrix material and at least one metal ply located between layers of the layers. The joint structure extends between and connects the first hybrid metal composite structure and the second hybrid metal composite structure. Additionally, the joint structure exerts a clamping force on the first and second hybrid metal composite structures and to reduce gaps between the layers, between the layers and the at least one metal ply, and between the joint structure and the first and second hybrid metal composite structures to less than half a thickness of the at least one metal ply.

Abstract: Methods, systems, and devices for an area-denial munition configured for self-neutralization of an explosive ordnance. In one or more embodiments the munition including a housing including a chassis defining one or more openings such that the housing is an at least partially open structure exposing an interior to an ambient environment. In various embodiments the munition includes a detonation module including a detonation initiator and a deflagration module including a deflagration initiator coupled with a pyrotechnic primer, and munition control circuitry. In various embodiments the munition control circuitry receives instructions to deflagrate the explosive ordnance and instructs the deflagration module to activate the deflagration initiator. In various embodiments, the deflagration initiator causes a deflagration of the explosive ordnance for self-neutralization of the munition resulting in safe destruction of the munition's explosive charge and control electronics.

Abstract: Embodiments include engagement management systems and methods for managing engagement with aerial threats. Such systems include radar modules and detect aerial threats within a threat range of a base location. The systems also track intercept vehicles and control flight paths and detonation capabilities of the intercept vehicles. The systems are capable of communication between multiple engagement management systems and coordinated control of multiple intercept vehicles.

Abstract: A core support system includes a support structure. The support structure includes a frame and a support member having a saturatable engagement layer disposed over the frame. A method of machining a core material includes applying a fluid to an engagement layer of a support structure and saturating the engagement layer with the fluid, disposing a core material on the engagement layer, causing the fluid to freeze to secure to the core material to the support structure, machining the core material, melting the frozen fluid to release the core material from the support structure, and removing the core material from the engagement layer.

Abstract: A method of forming a flexible structure for a rocket motor assembly comprises forming a polysiloxane composition comprising at least two different silicone materials. A preliminary structure is formed from the polysiloxane composition. The preliminary structure is cured to crosslink at least a portion of different polysiloxane chains of the preliminary structure. A flexible structure for a rocket motor assembly, a flexible assembly for a rocket motor assembly, a moveable thrust nozzle assembly for a rocket motor assembly, and a rocket motor assembly are also described.

Abstract: A preceramic resin formulation comprising a polycarbosilane preceramic polymer, an organically modified silicon dioxide preceramic polymer, and, optionally, at least one filler. The preceramic resin formulation is formulated to exhibit a viscosity of from about 1,000 cP at about 25° C. to about 5,000 cP at a temperature of about 25° C. The at least one filler comprises first particles having an average mean diameter of less than about 1.0 ?m and second particles having an average mean diameter of from about 1.5 ?m to about 5 ?m. Impregnated fibers comprising the preceramic resin formulation are also disclosed, as is a composite material comprising a reaction product of the polycarbosilane preceramic polymer, organically modified silicon dioxide preceramic polymer, and the at least one filler. Methods of forming a ceramic matrix composite are also disclosed.

Abstract: An insulation material includes a matrix comprising a reaction product formed from a silicon carbide precursor resin and a silicon dioxide precursor resin. At least one filler, such as hollow glass microspheres and/or carbon fiber is dispersed within the matrix. A rocket motor includes a case, the insulation material within and bonded to the case, and a solid propellant within the case. An insulation precursor includes a silicon carbide precursor resin, a silicon dioxide precursor resin, and the at least one filler. Related methods are also disclosed.

Abstract: Methods and systems for mitigating or reducing the risk of an electrostatic discharge due to static charge differentials between a first spacecraft and a second spacecraft as the first spacecraft approaches the second spacecraft may be accomplished using a passive electrostatic discharge mitigation device. In some embodiments, mitigation of static potential between the first spacecraft and the second spacecraft may be actively accomplished by an electric propulsion system provided on the first spacecraft. In some embodiments, mitigation may be provided by both actively and passively mitigating static potential between the first spacecraft and the second spacecraft.

Abstract: Spacecraft servicing devices or pods and related methods may include a body configured to be deployed from a host spacecraft at a location adjacent a target spacecraft and at least one spacecraft servicing component configured to perform at least one servicing operation on the target spacecraft. The servicing device may include a communication device configured to receive data relating to the target spacecraft from a location remote from the spacecraft servicing device. The servicing device may include a coupling mechanism comprising at least one movable coupling configured to rotate the body relative to the target spacecraft when the spacecraft servicing pod is coupled to the target spacecraft. The at least one spacecraft servicing component may include at least one propulsion device positioned on a boom arm extending away from the body.

Abstract: A method of producing DEMN eutectic comprises reacting a reactant mixture comprising ethylenediamine and diethylenetriamine with aqueous nitric acid to form a reaction mixture comprising diethylentriamine trinitrate and ethylenediamine dinitrate. The reaction mixture is combined with methylnitroguanidine and nitroguanidine to form an aqueous slurry. Water is removed from the aqueous slurry. A method of producing an energetic composition, and a system for producing DEMN eutectic are also described.

Abstract: A flexible bearing assembly includes at least one metal end ring, a flexible bearing core having a plurality of layers of a resilient material between layers of a reinforcement material, and a phenolic composite material between and bonded to each of the at least one metal end ring and the flexible bearing core. A rocket motor assembly includes a chamber configured to contain a propellant and a movable thrust nozzle coupled to the chamber. The movable thrust nozzle includes a phenolic composite material between and bonded to each of a metal end ring and a flexible bearing core. Methods of forming a flexible bearing assembly include bonding a phenolic composite material to at least one metal end ring and bonding a flexible bearing core to the phenolic composite material. The flexible bearing core includes a plurality of layers of a resilient material between layers of a reinforcement material.

Abstract: A defect detection system comprises a movement assembly and a sensor assembly. The movement assembly is configured and positioned to hold and move a substantially non-conductive structure. The sensor assembly comprises at least one radar device configured and positioned to detect conductive debris in the substantially non-conductive structure as portions of the substantially non-conductive structure move therepast. A defect detection method and a processing a composite structure are also described.

Abstract: Methods of preparing propellant compositions for power loads and firearms that include providing pre-shaped particle sized starting material, shaped consistent with a desired final propellant product shape, and thereafter nitrating and stabilizing the pre-shaped starting material using boiling stabilization processes. The resulting nitrated propellants of the methods reliably exhibit complete stabilization, high nitrogen substitution, high shelf life and acceptable ballistic performance.

Abstract: A solid rocket motor comprises a pressure vessel, a solid propellant structure within the pressure vessel, and a flight termination system overlying the pressure vessel. The flight termination system comprises a shaped charge configured and positioned to effectuate ignition of an inner portion of the solid propellant structure and a reduction in an ability of the pressure vessel to withstand a change in internal pressure. Another solid rocket motor, a multi-stage rocket motor assembly, and a method of destroying a launch vehicle in flight are also described.

Abstract: The present application includes systems and methods for determining pointing error of a satellite antenna. In one aspect a method for determining pointing error of a satellite antenna includes receiving, at a receiving station, a pointing error signal formed by the antenna and transmitted from a satellite, wherein the pointing error signal includes a first beacon (reference) signal and a modulated second beacon (error) signal. The receiving station may demodulate the received pointing error signal to recover the second beacon signal with respect to the first beacon signal, and based at least in part on the demodulated beacon signal, the receiving station may determine the pointing error of the satellite antenna.

Abstract: Systems and methods for calculating launch sites for a satellite constellation are provided. A carrier aircraft may be configured to launch a first satellite into the first orbit and a second satellite into the second orbit. In some embodiments, information about an accessible range of the aircraft may be received. Based on the received information, a geographical area that the aircraft can access without landing may be calculated. Using received information and the orbit parameters of the first orbit and the second orbit, a first launch site for launching the first satellite and a second launch site for launching the second satellite may be calculated. The first launch site may comprise a first geographical position and a first launch time, and the second launch site may comprise a second geographical position and a second launch time. Both launch sites may be within the calculated geographical area.

Abstract: Systems and methods are described herein for mounting a thruster onto a vehicle. A thruster mounting structure may comprise a first, second, and third rotational joint, a boom, and thruster pallet, and a thruster attached to the thruster pallet. The first rotational joint may be attached to the vehicle and configured to rotate in a first axis. The first rotational joint may be connected to the boom and configured to pivot the boom about the first axis. The boom may be connected to the second rotational joint, which is connected to the third rotational joint and configured to rotate the third rotational joint in the first axis. The third rotational joint may be connected to the thruster pallet and configured to pivot the thruster pallet in a second axis that is perpendicular to the first axis.

Abstract: An explosive separation joint system having an expandable tube containing a mild detonating fuse (MDF) in separable portions of the joint. The MDF extends into a detonation manifold at a first port, an end of the MDF having booster bonded thereto. An external initiating ordnance transfer line enters the manifold at an initiating ordnance (IO) port, has an IO end tip and provides a detonation impulse train where each detonating component is axially aligned within a passageway with the next detonating component. In embodiments, particular detonating components of the detonation train are fixed in place where other detonating components are movable. Each detonating component that is not in direct contact with a preceding detonating component in the detonation train is in direct linear access.

Abstract: Apparatus and methods of stretch-forming pre-preg material are provided. In one example embodiment, a variable material stretch-forming apparatus comprises a stretch-forming assembly configured to stretch-form at least one section of a sheet of pre-preg material to a longer length than at least one other section of the sheet of pre-preg material before the sheet of pre-preg material is applied to a tool.