Abstract: An interpenetrating polymer system prepared from a mixture of a moisture-cured prepolymer component and elastomeric component which is non-reactive with the prepolymer component, wherein exposure of the mixture to ambient moisture cures the prepolymer component entrapping the elastomeric component and forming a product which is essentially thermoset. The product may be essentially non-foamed or highly foamed and and either tack-free or self-adhesive. It is particularly suitable for use as sealing gaskets, sheet stock, tubing, and as sealant-encapsulants.

Abstract: The present invention is a metal bond comprising a filler with a Vickers hardness from about 300 kg/mm.sup.2 to about 800 kg/mm.sup.2 wherein the Vickers hardness of the filler is maintained above 300 kg/mm.sup.2 upon firing of the bond at a temperature above 700.degree. C. for at least about 10 minutes. The present invention further is an abrasive tool comprising a metal core; an abrasive composition comprising diamond and the above metal bond, bonded to the metal core.

Abstract: An abrasive tool, such as a disc, which is adapted for ready attachment and release from the back-up pad of a sanding or polishing machine by means of a hook and loop means is improved by the interposition of a resilient foam layer between the abrasive-containing layer and the layer comprising the hook and loop attachment means.

Abstract: The hardness and microstructure of aluminous abrasives produced from alumina gels are enhanced by introduction of seed material as by wet vibratory milling of the material with alumina media, or by the direct addition of very fine alpha alumina particles in the amount of 1% or less.

Abstract: The use of a conductive reactive braze material, loaded in via holes of a diamond substrate and heated in a suitable temperature range, results in conductive vias with excellent adherence to the via hole in the diamond material. Cracking of the diamond substrate, and loose or lost via elements, are minimized. A form of the disclosure is directed to a method for producing a circuit board having a multiplicity of conductive vias. A generally planar diamond substrate is provided. A multiplicity of via holes are formed through the substrate. The holes are loaded with a conductive reactive braze material. The braze material and the substrate are heated to a temperature which causes the braze material to melt and to react with the inner surface of the via holes and bond thereto.

Abstract: A method for depositing diamond film on a substrate utilizing a tuneable microwave cavity with an adjustable height and antenna and an electrically insulated chamber comprises the steps of decreasing the pressure within the chamber, creating a plasma including hydrogen gas within the chamber, tuning the cavity by varying its height and the depth of insertion of the antenna to minimize reflected power and properly position the plasma on the substrate, injecting a hydrocarbon gas into the chamber, and maintaining the plasma for a sufficient time for diamond film of the desired thickness to be deposited.

Abstract: A method of removing material from a surface comprising abrading a surface comprising the step of abrading a surface with an abrasive tool or an abrasive powder comprising a boron suboxide (BxO) composition, wherein during the abrading step the boron suboxide (BxO) composition is maintained at low temperatures. The abrasive which is from the boron suboxide (BxO) family of compounds exhibits an unexpectedly high quality of abrading comparable with the highest quality particulate natural and synthetic diamond, which has a hardness about double that of the boron suboxide (BxO) of the present invention.Further, the invention includes a lapping and polishing powder and lapping slurry wherein the powder is made from a dense, finely crystalline boron suboxide material with a Knoop hardness KHN.sub.100 of at least about 2800 kg/mm.sup.2 and preferably at least 3800 kg/mm.sup.2.

Abstract: Synthetic diamond film produced by chemical vapor deposition can be crushed to obtain diamond grit which has useful abrasive properties. The flexibility of CVD deposition processes in determining diamond film properties means that CVD diamond grit properties can be tailored to particular abrasive applications. In a disclosed embodiment, the grit particles are coated with a magnetic material. The coated grit particles can then be aligned with a magnetic field, and the coated grit particles are bonded to a matrix while aligned. In a further disclosed form of the invention, a chemical vapor deposition system, such as an arc jet plasma deposition system, is provided in a chamber.

Abstract: A universal sampling device for retrieving samples of high and low viscosity substances at various depths and from specific portions of contained bodies of materials without being completely submerged therein, is disclosed. The sampling device is made of chemically inert material, has manually operable inlet and outlet vent valve means attached to opposite inlet and outlet ends of a relatively long tube into which the sample enters upon opening of the inlet and outlet valve means at the desired point in the substance to be tested. Means are provided for manually closing and opening of the inlet valve means such as pushing and pulling a valve stem by hand into sealingly engagement with an inlet valve body. Another method attaches a valve stem to an adjustable valve control rod extending upwardly through the tube and outlet valve means.

Abstract: A device made of non-contaminating inert material for taking and preserving a fluid sample containing volatile substances for analysis having a tubular body with gas tight valves at opposite end portions which are opened to allow fluid to pass into and out of a chamber and closed to seal off the escape of and preserve a fluid sample therein during transfer to a laboratory for analysis. Opposite end portions of the tubular body are adapted for attachment of a lower one-way inlet check valve unit and an upper outlet extension unit thereto used with a supporting line or rod to lower and raise the device into and out of a body of fluid and thereby take a fluid sample thereof for analysis. Closing of the valves traps fluid and seals off the sample taken into the chamber between the valves and is removed therefrom by piercing a septum located adjacent the chamber and between the valves by suitable means including a hypodermic needle.

Abstract: A superhard form of boron suboxide comprises at least about 95% by weight B.sub.6 O and has a KNH.sub.100 value of at least about 3800 kg/mm.sup.2. In a preferred embodiment, the boron suboxide has an average grain size of about 0.1-40 microns. A method for forming the superhard boron suboxide comprises mixing boron oxide (B.sub.2 O.sub.3) and boron powder and subjecting the mixture to a temperature of 1500.degree. C. to about 2,200.degree. C. and a pressure sufficient to produce the superhard boron suboxide. The superhard boron suboxide may be made by this method with or without a sintering aid being present in the mixture of boron and boron oxide.

Abstract: A cutting tool having a diamond film cutting edge is disclosed. The tool may have a shear cutting angle of up to 25.degree. while maintaining its durability and achieving a high degree of cutting efficiency.

Abstract: Gasket formed in place on a surface of an article by producing an initial elongated bead of a selected cross-sectional area and bringing a mold cavity having the same cross-sectional area into contact with the surface to produce the final shape of the bead on the surface.

Abstract: Abrasive tools are described which comprise abrasive grits held in a glass-ceramic bond in which at least 75% of the bond material is in bond posts or in coatings on individual grains.

Abstract: A method for making a free-standing synthetic diamond film of desired thickness, including the following steps: providing a substrate; selecting a target thickness of diamond to be produced, the target thickness being in the range 200 microns to 1000 microns; finishing a surface of the substrate to a roughness, R.sub.A, that is a function of the target thickness, the roughness being determined from ##EQU1## where t is the target thickness; depositing an interlayer on the substrate, the interlayer having a thickness in the range 1 to 20 microns; depositing synthetic diamond on the interlayer, by chemical vapor deposition, to about the target thickness; and cooling the synthetic diamond to effect the release thereof.

Abstract: A cutting wheel, especially suitable for dicing silicon wafers and the like, which has a high degree of stiffness as a result of the wheel being a monolith with a thick inner section and thin outer or cutting section.

Abstract: A compressible, flexible, resilient wedge shaped sealing strip for maintaining conforming sealing engagement with opposing spaced walls of various structures and sealing joints therebetween has a flexible resilient hollow body with an outer layer of foam both made of a material having the ability to recover from a compressed state and thus continuously exert and force the sealing strip into sealing engagement with the opposing spaced walls of the structure.

Abstract: A method of making shaped, gelled bodies, comprising: (1) producing a mixture comprising a first liquid, a granular substance or precursor thereof, and a gelation compound which quickly gels at a gelation temperature, and (2) introducing portions of the mixture into a first fluid in which the first liquid is immiscible, said first fluid having a temperature of about the gelation temperature, thereby causing the portions to take on a shape and then gel to form shaped, gelled bodies.

Abstract: A multi-layer diamond film is grown by d.c. arc assisted plasma deposition. A series of layers are deposited on each other by periodically back-etching the surface and renucleating during deposition. There may also be deposited a thin layer of non-diamond carbon material between the diamond layers, but no other non-carbon material. Renucleation is controlled by varying the proportion of methane to hydrogen in the feed gases, by temperature cycling of the substrate, or by inducing modal changes in the arc.

Abstract: Method and apparatus for producing a non-planar synthetic diamond structure of predetermined shape. A non-planar mandrel surface of the predetermined shape is provided and the mandrel surface is coated with a release substance. Synthetic diamond is deposited on the coating of release substance. The release substance is then activated to effect release of the deposited synthetic diamond structure. In a disclosed embodiment of the method of the invention a dome-shaped hollow mandrel is coated with a metal-containing substance, and synthetic diamond is deposited over the coating using a plasma jet deposition process. The metal containing substance is then heated to release the resultant diamond structure from the mandrel. In a form of the disclosed method, the metal-containing substance is a metal alloy which is highly polished before deposition of synthetic diamond thereon.