Patents Assigned to Nuvera Fuel Cells, Inc.
  • Publication number: 20220037676
    Abstract: An undulating structure for use in a fuel cell includes a plurality of peaks and valleys. A method of making a structure for use in a fuel cell includes providing a mesh or screen sheet having one or more edges, forming the mesh or screen sheet into an undulating structure and treating one or more of the edges. A flow field for a fuel cell, comprising at least one metal mesh or screen, wherein the at least one metal mesh or screen includes a plurality of peaks and valleys. A fuel cell, comprising a first corrugated mesh or screen positioned within an anode of the fuel cell, a second corrugated mesh or screen positioned within a cathode of the fuel cell, and a membrane positioned between the first corrugated mesh or screen and the second corrugated mesh or screen.
    Type: Application
    Filed: May 14, 2021
    Publication date: February 3, 2022
    Applicant: NUVERA FUEL CELLS, INC
    Inventors: Scott BLANCHET, Roger VAN BOEYEN
  • Publication number: 20210231228
    Abstract: Check valves include a valve seat and a movable valve member, or piston. Movement of the piston is what allows fluid to either flow or be prevented from flowing. A magnetic check valve is provided that contains an annular piston, which is configured such that the fluid flows through a central aperture in the piston. Fuel cell systems include a cathode loop which is in contact with the proton exchange membrane (PEM). The PEM is sensitive to fowling by contaminants that may be present in the ambient air. The magnetic check valve apparatus disclosed herein prevents backflow of air through the exhaust side of the cathode loop. The valve is used on the inlet side of the cathode as well.
    Type: Application
    Filed: January 7, 2021
    Publication date: July 29, 2021
    Applicant: NUVERA FUEL CELLS, INC
    Inventor: Derek BUTLAND
  • Publication number: 20210057764
    Abstract: An electrochemical cell includes a pair of bipolar plates and a membrane electrode assembly between the bipolar plates. The membrane electrode assembly comprises an anode compartment, a cathode compartment, and a proton exchange membrane disposed therebetween. The cell further includes a sealing surface formed in one of the pair of bipolar plates and a gasket located between the sealing surface and the proton exchange membrane. The gasket is configured to plastically deform to create a seal about one of the cathode compartment or the anode compartment. The sealing surface can include one or more protrusions.
    Type: Application
    Filed: November 2, 2020
    Publication date: February 25, 2021
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Roger VAN BOEYEN, Edward DOMIT, Kevin BEVERAGE, Scott BLANCHET, John STANG
  • Publication number: 20210050606
    Abstract: An electrochemical cell includes a pair of bipolar plates and a membrane electrode assembly between the bipolar plates. The membrane electrode assembly comprises an anode compartment, a cathode compartment, and a proton exchange membrane disposed therebetween. The cell further includes a sealing surface formed in one of the pair of bipolar plates and a gasket located between the sealing surface and the proton exchange membrane. The gasket is configured to plastically deform to create a seal about one of the cathode compartment or the anode compartment. The sealing surface can include one or more protrusions.
    Type: Application
    Filed: November 2, 2020
    Publication date: February 18, 2021
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Roger Van Boeyen, Edward Domit, Kevin Beverage, Scott Blanchet, John Stang
  • Patent number: 9806350
    Abstract: A membrane fuel cell delimited by bipolar plates comprising a cathodic compartment and an anodic compartment, said cathodic compartment comprising means for feeding air from the bottom to the top, said anodic compartment comprising means for feeding a hydrogen-containing fuel from the top to the bottom, at least one of said cathodic and anodic compartment comprising a flow distributor consisting of a porous material and a method of operating cell said.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: October 31, 2017
    Assignee: NUVERA FUEL CELLS, INC.
    Inventors: Giuseppe Faita, Antonino Toro, Luca Merlo, Zhi Yang Xue
  • Patent number: 9588184
    Abstract: Embodiments of the disclosure may include a method of managing a state of charge of a battery having a plurality of battery cells. The method may include calculating an individual state of charge for each battery cell, calculating an average state of charge for the battery cells, defining a minimum and a maximum average state of charge threshold, and calculating an overall state of charge for the battery such that when the average state of charge is below the minimum threshold, the overall state of charge is calculated based on the state of charge of a subset of battery cells having the lowest state of charge, and when the average state of charge is above the maximum threshold, the overall state of charge is calculated based on the state of charge of a subset of battery cells having the highest state of charge.
    Type: Grant
    Filed: March 20, 2014
    Date of Patent: March 7, 2017
    Assignee: NUVERA FUEL CELLS, INC.
    Inventors: Tyler Underhill, Pierre-Francois Quet
  • Patent number: 9586171
    Abstract: A system for compressing and drying hydrogen is provided. The system may have a humidifier configured to receive and humidify a concentrated hydrogen stream and produce a first humidified hydrogen stream. The system may also have a compressor configured to receive and compress the first humidified hydrogen stream, and produce a pressurized humidified hydrogen stream. The system may further have a dryer including a first bed configured to in production mode receive the pressurized humidified hydrogen stream, adsorb at least a portion of the humidity, and produce a product hydrogen stream. The first bed may further be configured to in regeneration mode receive a portion of the concentrated hydrogen stream to regenerate the first bed, and produce a second humidified hydrogen stream.
    Type: Grant
    Filed: June 30, 2015
    Date of Patent: March 7, 2017
    Assignee: NUVERA FUEL CELLS, INC.
    Inventors: Kyle Vanzandt, Bryan Gordon
  • Patent number: 9385380
    Abstract: A method of managing humidification for a fuel cell power system comprising, supplying air to a cathode inlet stream of a fuel cell. Detecting a fuel cell parameter associated with the humidity of the cathode inlet stream. Selectively operating the fuel cell in either an active humidification mode or a deactive humidification mode based on the fuel cell parameter, wherein the active humidification mode includes adding water to the cathode inlet stream and the deactive humidification mode includes adding no water to the cathode inlet stream.
    Type: Grant
    Filed: September 30, 2013
    Date of Patent: July 5, 2016
    Assignee: Nuvera Fuel Cells, Inc.
    Inventors: Scott Blanchet, Filippo Gambini
  • Publication number: 20160126578
    Abstract: This disclosure related to polymer electrolyte member fuel cells and components thereof, including fuel cell electrodes.
    Type: Application
    Filed: November 9, 2015
    Publication date: May 5, 2016
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Scott Blanchet, James Cross, III, Ales Horky, Atul Sharma, Filippo Gambini, Gabriel Corbellini, Benjamin Lunt
  • Publication number: 20160059184
    Abstract: In accordance with one embodiment, a method of drying a hydrogen gas mixture is disclosed. The method may include determining a mass flow rate of water {dot over (m)}H2O in a hydrogen gas mixture stream and an adsorbent capacity of one or more adsorbent beds; determining a first period of time based on the determined mass flow rate of water {dot over (m)}H2O in the hydrogen gas mixture stream and the adsorbent capacity; directing the hydrogen gas mixture stream through a first adsorbent bed of the one or more adsorbent beds for the first period of time; adsorbing a quantity of water from the hydrogen gas mixture stream into the first adsorbent bed; and regenerating the first adsorbent bed.
    Type: Application
    Filed: August 28, 2015
    Publication date: March 3, 2016
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Zhijiang LI, Kyle VANZANDt, Scott BLANCHET
  • Publication number: 20160060775
    Abstract: A method of sealing a multi-component bipolar plate is disclosed. The method may include inserting a first seal between a first component and a second component, wherein the first seal is aligned with a first plurality of protrusions formed on a surface of at least one of the first component and the second component. The method may also include compressing the first component and the second component to cause the penetration of the first plurality of protrusions into the first seal. The method may further include plastically deforming the first seal in order to create a first sealing surface between the first component and the second component.
    Type: Application
    Filed: August 26, 2015
    Publication date: March 3, 2016
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Edward Domit, Scott Blanchet, Roger Van Boeyen, Kevin Beverage
  • Publication number: 20160001215
    Abstract: A system for compressing and drying hydrogen is provided. The system may have a humidifier configured to receive and humidify a concentrated hydrogen stream and produce a first humidified hydrogen stream. The system may also have a compressor configured to receive and compress the first humidified hydrogen stream, and produce a pressurized humidified hydrogen stream. The system may further have a dryer including a first bed configured to in production mode receive the pressurized humidified hydrogen stream, absorb at least a portion of the humidity, and produce a product hydrogen stream. The first bed may further be configured to in regeneration mode receive a portion of the concentrated hydrogen stream to regenerate the first bed, and produce a second humidified hydrogen stream.
    Type: Application
    Filed: June 30, 2015
    Publication date: January 7, 2016
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Kyle Vanzandt, Bryan Gordon
  • Publication number: 20150376800
    Abstract: A flow field for use in an electrochemical cell is disclosed. The flow field includes a porous metallic structure including an inlet port and a plurality of channels stamped in the structure. The plurality of channels is in fluid communication with the inlet port to receive a reactant gas and configured to cause the reactant gas to diffuse through the porous metallic structure between adjacent channels.
    Type: Application
    Filed: June 25, 2015
    Publication date: December 31, 2015
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Benjamin S. Lunt, Filippo Gambini, Scott Blanchet
  • Publication number: 20150354069
    Abstract: The present disclosure is directed towards the design and arrangement of flow structures in electrochemical cells for use in high differential pressure operations. The flow structure on the low pressure-side of the cell has a larger surface area than the flow structure on the high-pressure side of the cell at the flow structure-MEA interface. The boundary of the high pressure flow structure is entirely within the boundary of the low pressure flow structure. A seal around the high pressure flow structure is also contained within the boundary of the low pressure flow structure. In such an arrangement, high fluid pressures acting on the electrolyte membrane from the high-pressure side of the cell is fully and continuously balanced by the flow structure on the low pressure-side of the membrane. Use of the low pressure flow structure as a membrane support prevents the rupture or deformation of the membrane under high stresses.
    Type: Application
    Filed: August 19, 2015
    Publication date: December 10, 2015
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Scott Blanchet, Benjamin Lunt
  • Publication number: 20150333340
    Abstract: A flow field for use in an electrochemical cell is disclosed. The flow field includes a porous metallic structure including an inlet port and an outlet port. The flow field further includes a plurality of first channels formed in the structure. Each of the plurality of first channels extends from a first proximal end in fluid communication with the inlet port and terminates at a first distal end within the structure. The flow field also includes a plurality of second channels formed in the structure. Each of the plurality of second channels extends from a second distal end in fluid communication with an outlet port and terminates at a second proximal end within the structure.
    Type: Application
    Filed: May 13, 2015
    Publication date: November 19, 2015
    Applicant: Nuvera Fuel Cells, Inc.
    Inventors: Benjamin S. Lunt, Filippo Gambini, Amedeo Conti
  • Patent number: 9186624
    Abstract: In accordance with one embodiment, a method of producing hydrogen gas meeting a predetermined threshold of purity may include transferring a quantity of a hydrogen gas mixture through an electrochemical hydrogen pump, wherein the electrochemical hydrogen pump includes an anode, a cathode, and an electrolyte membrane located between the anode and the cathode; separating a quantity of hydrogen gas from the hydrogen gas mixture by transferring the hydrogen gas from the anode, through the electrolyte membrane, to the cathode; collecting the hydrogen gas from the cathode, wherein the collected hydrogen gas at least meets the predetermined threshold of purity; and producing a certificate that the collected hydrogen gas has a purity that is at least substantially equal to the predetermined threshold of purity.
    Type: Grant
    Filed: August 21, 2013
    Date of Patent: November 17, 2015
    Assignee: NUVERA FUEL CELLS, INC.
    Inventor: Scott Blanchet
  • Publication number: 20150280258
    Abstract: The cathode recirculation system for a fuel cell module may include an inert gas inlet passage configured to receive inert gas and an oxygen gas inlet passage configured to receive oxygen, a blending component in fluid communication with the inert gas inlet passage, the oxygen gas inlet passage, and an inlet of at least one cathode, and a recirculation line in fluid communication with an outlet of the at least one cathode and the blending component configured to recirculate a mixed gas stream containing oxygen and an inert gas. At least a portion of the mixed gas released from the at least one cathode may be recirculated back to the blending component where oxygen, inert gas, or both oxygen and inert gas are introduced into the recirculated mixed gas stream and then supplied to the inlet of the at least one cathode.
    Type: Application
    Filed: March 19, 2015
    Publication date: October 1, 2015
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: Antonio Maggiore, Giampaolo Sibilia, Paolo Zucchi
  • Patent number: 9005835
    Abstract: This disclosure related to polymer electrolyte member fuel cells and components thereof.
    Type: Grant
    Filed: June 22, 2009
    Date of Patent: April 14, 2015
    Assignee: Nuvera Fuel Cells, Inc.
    Inventors: Scott C. Blanchet, Amedeo Conti, James C. Cross, III
  • Publication number: 20150060294
    Abstract: The present disclosure is directed to a compressed fuel storage system. The compressed fuel storage system may include an electrochemical compressor and one or more fuel dispensing units. The electrochemical compressor may be configured to compress a fuel source. Additionally, the compressed fuel storage system may include at least one low pressure compressed fuel reservoir fluidly connected to the electrochemical compressor and the fuel dispensing units and at least one high pressure compressed fuel reservoir fluidly connected to the electrochemical compressor and the fuel dispensing units.
    Type: Application
    Filed: August 27, 2014
    Publication date: March 5, 2015
    Applicant: NUVERA FUEL CELLS, INC.
    Inventors: ADAM PRESCOTT, BRYAN GORDON
  • Publication number: 20150053274
    Abstract: The present disclosure is directed to a method and system for detecting activation of a pressure relief device connected to a storage tank containing a pressurized gas. The method includes calculating a pressure relief device release rate based on a set of inputs, wherein the set of inputs includes at least one of a storage tank volume, a pressure relief set point, an orifice size of the pressure relief device, a gas density, and a reseat point for the pressure relief device. The method further includes monitoring the pressure within the storage tank and calculating a differential pressure reading over time, comparing the differential pressure reading over time to the pressure relief device release rate, and detecting a pressure relief device activation based on the comparison result.
    Type: Application
    Filed: August 14, 2014
    Publication date: February 26, 2015
    Applicant: NUVERA FUEL CELLS, INC.
    Inventor: Bryan Gordon