Patents Assigned to Nuvera Fuel Cells, LLC
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Patent number: 10260157Abstract: The present disclosure is directed to a method for tuning the performance of at least one electrochemical cell of an electrochemical cell stack. The method includes supplying power to an electrochemical cell stack. The electrochemical cell stack includes a plurality of electrochemical cells. The method further includes monitoring a parameter of at least one electrochemical cell and determining if an electrochemical cell becomes impaired. The method also includes diverting a fraction of the current flow from the impaired electrochemical cell during operation of the electrochemical cell stack.Type: GrantFiled: January 24, 2018Date of Patent: April 16, 2019Assignee: Nuvera Fuel Cells, LLCInventors: Scott Blanchet, Wonseok Yoon, Pierre-Francois Quet
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Patent number: 10249888Abstract: The present disclosure provides a recirculation device comprising a body comprising at least one first passage configured to receive an exhaust, at least one second passage configured to receive a fuel, at least one third passage configured to receive a mixture of the exhaust and the fuel, and a longitudinal axis extending from the second passage to the third passage. The device can also comprise a nozzle comprising an inner cavity for directing fuel towards an orifice, located at the smallest cross-sectional area of the inner cavity and a piston slideably located within the body comprising a first end configured to receive the fuel and a second end configured to fuel to the nozzle cavity, whereby the piston can be actuated along the longitudinal axis of the body by the exhaust controlling the flow of fuel passing through the orifice. A mixing chamber located within the body can be configured to receive an exhaust and configured to receive fuel from the orifice.Type: GrantFiled: February 2, 2018Date of Patent: April 2, 2019Assignee: Nuvera Fuel Cells, LLCInventor: Benjamin S. Lunt
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Patent number: 10201775Abstract: A pressure swing adsorption (PSA) system for purifying a feed gas is provided. The PSA system may have a first adsorber bed and a second adsorber bed, each having a feed port, a product port, and adsorbent material designed to adsorb one or more impurities from the feed gas to produce a product gas. The PSA system may also have a first valve configured to direct flows of the feed gas and the product gas through a network of piping. The PSA system may further have a first orifice configured to regulate a flow rate of gas between the first adsorber bed and the second adsorber bed during the pressure equalization step and a second orifice configured to regulate a flow rate of gas between the first adsorber bed and the second adsorber bed during the purge step.Type: GrantFiled: July 12, 2016Date of Patent: February 12, 2019Assignee: Nuvera Fuel Cells, LLCInventors: Zhijiang Li, Kyle Vanzandt
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Patent number: 10197269Abstract: The present disclosure is directed to a burner assembly for generating a heat source. The burner assembly may include a combustion plate having a first surface and a second surface. The combustion plate may include a first plurality of holes extending from the first surface to the second surface arranged in a first circle and a second plurality of holes extending from the first surface to the second surface arranged in a second circle. The first circle and second circle may be arranged in concentric circles. The burner assembly may further be configured to have at least one of the holes having a longitudinal axis extending at a first acute angle from a plane of the combustion plate. The burner assembly may further be configured to have at least one of the holes having the longitudinal axis extending at a second acute angle from a tangent line of one of the concentric circles on the plane of the combustion plate.Type: GrantFiled: July 19, 2016Date of Patent: February 5, 2019Assignee: Nuvera Fuel Cells, LLCInventors: Zhijiang Li, Mohsen Behnam, Paul Gaffuri, Jordan McGinty
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Publication number: 20190027773Abstract: An electrochemical-cell stack assembly is provided. The assembly has an electrochemical-cell stack and a compression system that holds the electrochemical-cell stack in a state of compression. The compression system has a first endplate and a second endplate positioned at opposite ends of the electrochemical-cell stack. The compression system has a set of tension members coupled to the first endplate and the second endplate that maintain a fixed distance between the first endplate and the second endplate. The compression system has a compression plate disposed between the second endplate and the electrochemical-cell stack. The compression system has a compression member in contact with the compression plate, wherein the compression member is configured to transfer a force to the compression plate. The compression system has a locking nut fastened to the second plate. The locking nut secures the position of the compression member and compression plate relative to the second endplate.Type: ApplicationFiled: July 23, 2018Publication date: January 24, 2019Applicant: Nuvera Fuel Cells, LLCInventors: Benjamin Steven LUNT, Filippo GAMBINI
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Publication number: 20190015805Abstract: The present disclosure is directed to steam reformers for the production of a hydrogen rich reformate, comprising a shell having a first end, a second end, and a passage extending generally between the first end and the second end of the shell, and at least one heat source disposed about the second end of the shell. The shell comprises at least one conduit member comprising at least one thermally emissive and high radiant emissivity material, at least partially disposed within the shell cavity. The shell further comprises at least one reactor module at least a portion of which is disposed within the shell cavity and about the at least one conduit member and comprises at least one reforming catalyst.Type: ApplicationFiled: September 18, 2018Publication date: January 17, 2019Applicant: Nuvera Fuel Cells, LLCInventors: Jian L. Zhao, Changsik Kim, Yanlong Shi
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Publication number: 20190020051Abstract: In accordance with one embodiment, an electrochemical cell stack compression system may include an integral, hollow frame configured to contain a plurality of electrochemical cells arranged along an axis in a stack configuration. The frame may have a defined shape and may form a continuous border around a periphery of the electrochemical cell stack when inserted. The frame may be formed of a plurality of fibers.Type: ApplicationFiled: September 18, 2018Publication date: January 17, 2019Applicant: Nuvera Fuel Cells, LLCInventors: Scott Blanchet, Edward Domit, Duncan Lawrie
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Patent number: 10179306Abstract: In accordance with one embodiment, a method of drying a hydrogen gas mixture is disclosed. The method may include determining a mass flow rate of water {dot over (m)}H2O in a hydrogen gas mixture stream and an adsorbent capacity of one or more adsorbent beds; determining a first period of time based on the determined mass flow rate of water {dot over (m)}H2O in the hydrogen gas mixture stream and the adsorbent capacity; directing the hydrogen gas mixture stream through a first adsorbent bed of the one or more adsorbent beds for the first period of time; adsorbing a quantity of water from the hydrogen gas mixture stream into the first adsorbent bed; and regenerating the first adsorbent bed.Type: GrantFiled: August 28, 2015Date of Patent: January 15, 2019Assignee: Nuvera Fuel Cells, LLCInventors: Zhijiang Li, Kyle Vanzandt, Scott Blanchet
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Publication number: 20190013532Abstract: A hydrogen extraction system is provided. The extraction system can comprise a compressor for compressing a gas mixture comprising hydrogen and a desulfurization unit for receiving the compressed gas mixture. The system can also comprise a hydrogen-extraction device for receiving a reduced-sulfur gas mixture and a hydrogen storage device for receiving an extracted hydrogen gas. A method of extracting hydrogen from a gas mixture comprising natural gas and hydrogen, and a method of determining an energy price are also provided.Type: ApplicationFiled: September 17, 2018Publication date: January 10, 2019Applicant: Nuvera Fuel Cells, LLCInventors: Darryl Pollica, Scott Blanchet, Zhijiang Li
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Publication number: 20180347054Abstract: The present disclosure is directed to a method of maintaining pressure within a compressed fuel storage system. The method may include compressing a fuel source with a compressor; directing fuel from the compressor to a first fuel reservoir; determining that the first fuel reservoir has reached a target fill pressure; transiting from the first fuel reservoir to a second fuel reservoir by redirecting the fuel to the second fuel reservoir; and opening a flow limiting valve to limit the rate of pressure change of the compressor to an allowable rate of pressure change when transitioning from the first fuel reservoir to the second fuel reservoir.Type: ApplicationFiled: August 7, 2018Publication date: December 6, 2018Applicant: NUVERA FUEL CELLS, LLCInventors: ADAM PRESCOTT, BRYAN GORDON
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Patent number: 10141585Abstract: A bipolar plate assembly is provided. The bipolar plate assembly may have a first seal assembly including a first high pressure seal, a second high pressure seal, and an insert plate disposed between the first high pressure seal and the second high pressure seal. The insert plate may have a plurality of ridges formed on an upper surface and a lower surface of the insert plate configured to penetrate into the first high pressure seal and the second high pressure seal when the first high pressure seal and the second high pressure seal are pressed onto the insert plate, thereby forming the seal assembly. The bipolar plate assembly may also have a frame and a base configured to be joined to form a bipolar plate and define a high pressure zone. The seal assembly when installed in the bipolar plate may be configured to seal the high pressure zone.Type: GrantFiled: August 10, 2016Date of Patent: November 27, 2018Assignee: Nuvera Fuels Cells, LLCInventors: Kevin Beverage, Ed Domit, Roger Van Boeyen
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Publication number: 20180323460Abstract: A modular fuel cell includes a membrane electrode assembly interposed between a pair of bipolar plates, and the membrane electrode assembly has a total active area measured in an x-y plane that is generally perpendicular to the z-axis. Each bipolar plate includes a plurality of common passages extending generally parallel to the z-axis. The total active area of the membrane electrode assembly includes a plurality of base active areas arranged co-planar in the x-y plane along an x-axis.Type: ApplicationFiled: July 18, 2018Publication date: November 8, 2018Applicant: Nuvera Fuel Cells, LLCInventors: Filippo GAMBINI, Amedeo CONTI, Scott BLANCHET
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Patent number: 10115988Abstract: The present disclosure is directed towards a method and a system for monitoring the performance of an electrochemical cell stack. Monitoring can be performed remotely by measuring the voltage across the stack, and comparing the measured values to predetermined reference values to determine the condition of the stack. Monitoring of the stack voltage enables detection of performance decay, which in turn enables preemptive repair of the stack prior to catastrophic failure.Type: GrantFiled: June 5, 2014Date of Patent: October 30, 2018Assignee: Nuvera Fuel Cells, LLCInventors: Scott Blanchet, Ed Domit
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Publication number: 20180309144Abstract: One aspect of the present disclosure is directed to a fuel cell power system. The system may include one or more fuel cells configured to generate electric power and a compressor configured to supply compressed air to the one or more fuel cells. The system may further include one or more sensors. The sensors may be configured to generate a signal indicative of at least one measured parameter of air flow across the one or more fuel cells. The system may also include a controller in communication with the one or more fuel cells, the compressor, and the sensors. The controller may be configured to determine a desired pressure drop based on at least one calculated parameter, determine a control command for the compressor based on the desired pressure drop, and adjust the control command based on a feedback gain parameter and a feed forward gain parameter.Type: ApplicationFiled: June 25, 2018Publication date: October 25, 2018Applicant: Nuvera Fuel Cells, LLCInventors: Marco Cauchi, Marco Spataro
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Patent number: 10105667Abstract: The present disclosure is directed to steam reformers for the production of a hydrogen rich reformate, comprising a shell having a first end, a second end, and a passage extending generally between the first end and the second end of the shell, and at least one heat source disposed about the second end of the shell. The shell comprises at least one conduit member comprising at least one thermally emissive and high radiant emissivity material, at least partially disposed within the shell cavity. The shell further comprises at least one reactor module at least a portion of which is disposed within the shell cavity and about the at least one conduit member and comprises at least one reforming catalyst.Type: GrantFiled: June 13, 2017Date of Patent: October 23, 2018Assignee: Nuvera Fuel Cells, LLCInventors: Jian L. Zhao, Changsik Kim, Yanlong Shi
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Patent number: 10109880Abstract: In accordance with one embodiment, an electrochemical cell stack compression system may include an integral, hollow frame configured to contain a plurality of electrochemical cells arranged along an axis in a stack configuration. The frame may have a defined shape and may form a continuous border around a periphery of the electrochemical cell stack when inserted. The frame may be formed of a plurality of fibers.Type: GrantFiled: March 5, 2014Date of Patent: October 23, 2018Assignee: Nuvera Fuel Cells, LLCInventors: Scott Blanchet, Edward Domit, Duncan Lawrie
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Patent number: 10103395Abstract: A hydrogen extraction system is provided. The extraction system can comprise a compressor for compressing a gas mixture comprising hydrogen and a desulfurization unit for receiving the compressed gas mixture. The system can also comprise a hydrogen-extraction device for receiving a reduced-sulfur gas mixture and a hydrogen storage device for receiving an extracted hydrogen gas. A method of extracting hydrogen from a gas mixture comprising natural gas and hydrogen, and a method of determining an energy price are also provided.Type: GrantFiled: November 17, 2016Date of Patent: October 16, 2018Assignee: Nuvera Fuel Cells, LLCInventors: Darryl Pollica, Scott Blanchet, Zhijiang Li
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Patent number: 10077871Abstract: The present disclosure is directed to a compressed fuel dispensing station having a compressor configured to compress a fuel source, a plurality of fuel dispensing units, at least one low pressure compressed fuel reservoir fluidly connected to the fuel compressor and the plurality of fuel dispensing units, and a plurality of high pressure compressed fuel reservoirs, wherein each high pressure compressed fuel reservoir is fluidly connected to the fuel compressor and at least one fuel dispensing unit.Type: GrantFiled: May 30, 2014Date of Patent: September 18, 2018Assignee: Nuvera Fuel Cells, LLCInventor: Scott Blanchet
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Patent number: 10072342Abstract: The present disclosure is directed to a compressed fuel storage system. The compressed fuel storage system may include an electrochemical compressor and one or more fuel dispensing units. The electrochemical compressor may be configured to compress a fuel source. Additionally, the compressed fuel storage system may include at least one low pressure compressed fuel reservoir fluidly connected to the electrochemical compressor and the fuel dispensing units and at least one high pressure compressed fuel reservoir fluidly connected to the electrochemical compressor and the fuel dispensing units.Type: GrantFiled: August 27, 2014Date of Patent: September 11, 2018Assignee: NUVERA FUEL CELLS, LLCInventors: Adam Prescott, Bryan Gordon
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Patent number: 10056637Abstract: A fuel cell stack includes a plurality of fuel cells arranged in a stack configuration extending along a z-axis, wherein each fuel cell includes a membrane electrode assembly interposed between a pair of bipolar plates, and each membrane electrode assembly has a total active area measured in an x-y plane that is generally perpendicular to the z-axis. Each bipolar plate includes a plurality of common passages extending generally parallel to the z-axis. The total active area of each membrane electrode assembly includes a plurality of base active areas arranged co-planar in the x-y plane along an x-axis.Type: GrantFiled: January 29, 2014Date of Patent: August 21, 2018Assignee: Nuvera Fuel Cells, LLCInventors: Filippo Gambini, Amedeo Conti, Scott Blanchet