Patents Assigned to Okuma Corporation
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Patent number: 8175858Abstract: A machining simulation apparatus (1) includes a model storage (4) for storing information about machining models (11) that define mechanical elements, such as spindle heads and tables, jig models (12) that define jigs, such as chucks and holders, material models (13) that defines the shapes of workpieces, and tool models (14) that defines the shapes of tools for machining the workpieces. Each tool model comprises a machining tool model (14A) and an interference check tool model (14B). A material model is machined with the machining tool model (14A) according to an axis movement command for cutting feed so as to update the shape of the material model. Subsequently, interference of the interference check tool model with the material model, jig models, and machine models are checked for according to an axis movement command for rapid traverse.Type: GrantFiled: March 24, 2009Date of Patent: May 8, 2012Assignee: Okuma CorporationInventor: Yuji Naganawa
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Publication number: 20120109360Abstract: In a machine tool which includes a rotary shaft configured to allow a tool or a workpiece to be attached thereto, a driving unit for causing the rotary shaft to rotate is regulated to change a rotation speed of the rotary shaft in such a manner that the rotation speed oscillates with a given amplitude and a given period with respect to a given mean rotation speed, so that chatter vibrations can be suppressed. A parameter display control unit configured to cause a display device to display parameter information related to predetermined parameters for changing at least one of the mean rotation speed, the amplitude and the period is provided so that the parameters can be changed based upon the parameter information displayed in the display device.Type: ApplicationFiled: October 11, 2011Publication date: May 3, 2012Applicants: National University Corporation Nagoya University, Okuma CorporationInventors: Kohei NISHIMURA, Kiyoshi YOSHINO, Hajimu ISHII, Akihide HAMAGUCHI, Norikazu SUZUKI, Eiji SHAMOTO
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Publication number: 20120097411Abstract: In suppressing chatter vibration of a rotary shaft in a machine tool by fluctuating rotation speed of the rotary shaft, easy setting of a fluctuation parameter is realized. In a monitor apparatus of the machine tool, a graph showing a fluctuation amplitude of the rotation speed is displayed. On this graph, a current fluctuation position (first point) is indicated by a black circle marker, and also, a power limit line L of a motor fluctuation period is depicted based on a predetermined equation. In an area not exceeding the power limit line L, a new fluctuation position (second point) having a larger fluctuation amplitude and a shorter fluctuation period than the current fluctuation position is calculated and indicated with an arrow A guiding this new point from the current fluctuation position.Type: ApplicationFiled: October 18, 2011Publication date: April 26, 2012Applicant: Okuma CorporationInventors: Kiyoshi Yoshino, Hajimu Ishii, Kohei Nishimura
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Publication number: 20120101624Abstract: A vibration suppressing method and a vibration suppressing device are disclosed. After detection of chatter vibration using at least one vibration detecting device, a stable rotation speed for suppressing the chatter vibration is calculated using a stable rotation speed calculating device. A determination device then compares a detection value detected by the vibration detecting device, a predetermined setting value, and/or a current value that is calculated based on at least one of the detection value and the setting value, to a predetermined determination reference value that is previously set. Thereafter, the determination device determines whether or not the stable rotation speed is adopted in accordance with the comparison result, and changes rotation speed of the rotary shaft to the stable rotation speed if the stable rotation speed is adopted.Type: ApplicationFiled: October 7, 2011Publication date: April 26, 2012Applicant: Okuma CorporationInventor: Hiroshi UENO
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Patent number: 8164223Abstract: The present invention provides a magnetic attractive force-offsetting linear motor which prevents motor thrust from varying due to changes in the position on a stator, thus enabling improvement of the motor thrust and of the accuracy of the machine tool and the quality of a processed surface. A magnetic attractive force offsetting linear motor has a base 72 that fix stators 52a and 52b by contacting stator bottom surfaces 74, two stator mounting members each provided on a side of a corresponding one of the stators 52a and 52b and each extending from the base 72 to a height substantially equal to that of a stator top surface 73, and two plate-like support members 81 fixedly connected to the stator top surfaces of the respective two stators 52a and 52b and to a base top surface 84.Type: GrantFiled: March 2, 2009Date of Patent: April 24, 2012Assignee: OKUMA CorporationInventor: Yoichi Kawai
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Publication number: 20120093603Abstract: In a machine tool having a rotary shaft for use in rotating a tool or a workpiece, a plurality of stable rotation speeds at which the chatter vibrations are expected to be suppressed, and at least one switching rotation speed across which a dynamic characteristic of a rotary shaft system changes are stored. The plurality of stable rotation speeds may be determined from chatter vibrations detected using a vibration detection unit. Optimum rotation speed that is a rotation speed to which a rotation speed of the rotary shaft is changeable without crossing the switching rotation speed is selected from the plurality of stable rotation speeds, and the rotation speed of the rotary shaft is changed to the optimum rotation speed. Thus, chatter vibrations generated during rotation of the rotary shaft can be suppressed effectively.Type: ApplicationFiled: September 26, 2011Publication date: April 19, 2012Applicant: Okuma CorporationInventor: Hiroshi UENO
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Publication number: 20120095724Abstract: At least a rotation speed of a rotary shaft and a vibration acceleration in a frequency domain are stored as an operating history, and the operating history is stored not only when the rotation speed of the rotary shaft varies, but also when a maximum value of the vibration acceleration in the frequency domain exceeds a predetermined threshold. Therefore, variation in the rotation speed of the rotary shaft and the chatter vibration occurrence state can be stored in association with each other. Hence, an operator can learn the rotation speed of the rotary shaft and the chatter vibration occurrence state in association with each other. As a result, chatter vibration can be suppressed easily and effectively.Type: ApplicationFiled: September 26, 2011Publication date: April 19, 2012Applicant: Okuma CorporationInventors: Tomoharu ANDO, Hiroshi Ueno
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Publication number: 20120093598Abstract: The monitoring apparatus includes vibration sensors that detect vibration accompanying machining, a rotation detector and a rotation detection section that detect rotation of a main spindle, and a stability limit and vibration distribution calculation section that creates, on the basis of vibration information obtained from the vibration sensors and a rotation speed of the main spindle detected by the rotation detector and rotation detection section, both a stability limit diagram illustrating a relationship between the rotation speed and a stability limit of the machining and a vibration distribution diagram illustrating a relationship between the rotation speed and the vibration, and displays the created diagrams on a monitor in a vertical arrangement.Type: ApplicationFiled: October 4, 2011Publication date: April 19, 2012Applicant: Okuma CorporationInventors: Tomoharu ANDO, Hiroshi UENO, Akihide HAMAGUCHI
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Patent number: 8156850Abstract: A tailstock control device supports an object to be machined by driving and controlling a servo motor which drives a driving system of a tailstock having a spring member in forward and backward directions, to cause a tailstock center connected to the tailstock to contact a center hole of the object to be machined. The tailstock control device comprises a limit torque value calculating unit which calculates, as a limit torque value (Tm), a drive torque value of the servo motor necessary for supporting the object to be machined, and a servo control unit which drives and controls the servo motor to attempt to move the tailstock at a tailstock movement velocity (Vs) which is set in advance, until an output torque value (Tr) of the servo motor reaches the limit torque value (Tm). The limit torque value (Tm) is calculated by subtracting, from the support thrust (Fa) necessary for supporting the object to be machined, an excessive thrust Fs which is calculated based on the tailstock movement velocity (Vs).Type: GrantFiled: January 30, 2009Date of Patent: April 17, 2012Assignee: OKUMA CorporationInventors: Yoshiichi Ichikawa, Takashi Nishimoto, Kazuhisa Niwa
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Publication number: 20120065766Abstract: A vibration suppressing device includes a memory unit storing a stable rotation speed calculated by an arithmetical unit in association with a rotation speed range that includes the stable rotation speed, in which, when a command rotation speed that is a rotation speed of a rotary shaft is inputted in starting machining operation by rotation of the rotary shaft and, the arithmetical unit determines whether the command rotation speed is included in the rotation speed range or not, reads out the stable rotation speed when the command rotation speed is included in the rotation speed range and outputs the stable rotation speed to an NC device instead of the command rotation speed, and starts the machining operation at the stable rotation speed.Type: ApplicationFiled: September 6, 2011Publication date: March 15, 2012Applicant: Okuma CorporationInventors: Kiyoshi YOSHINO, Hiroshi INAGAKI, Tomoharu ANDO, Hiroshi UENO, Akihide HAMAGUCHI, Hajimu ISHII
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Patent number: 8126585Abstract: A collision preventing device includes an acceleration/deceleration simulating unit 30 that performs acceleration/deceleration processing based on a moving command generated by a function generation unit 16 according to a method similar to that used by acceleration/deceleration units 18x and 18z and obtains a moving path resulting from the acceleration/deceleration processing, an interference check unit 34 that performs interference check between a mobile member and an interfering object along the moving path generated by the acceleration/deceleration simulating unit 30 and determines whether any interference may occur, a delay unit 32 that successively stores moving commands generated by the function generation unit 16 and successively outputs a moving command having been stored a predetermined time before, and a moving command blocking unit 36 that sends the moving command output from the delay unit 32 to the acceleration/deceleration units 18x and 18z if the interference check unit 34 determines that thereType: GrantFiled: October 5, 2009Date of Patent: February 28, 2012Assignee: Okuma CorporationInventor: Takahiro Yamaguchi
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Patent number: 8093856Abstract: In a position control apparatus that drives a feed-axis with a servomotor of a machine tool, the machine tool may be quickly accelerated or decelerated in a state where a machine structural member that supports and fixes a structural member including a driving system has a lower rigidity, or in a state where an element having a lower rigidity is present beyond a load position where the detection by a linear scale is performed. In such cases, a generated deflection may induce a displacement in a mechanical system. A relative locus error may be generated between a workpiece to be processed and a front end portion of the tool. Further, a mechanism rigidity generally changes according to a machine posture. The generated deflection amount changes in magnitude. The present embodiment estimates and compensates a displacement amount of the front end portion of the tool that may be caused by the deflection of the mechanical system.Type: GrantFiled: October 19, 2009Date of Patent: January 10, 2012Assignee: Okuma CorporationInventor: Masashi Miyaji
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Publication number: 20110316530Abstract: In a rotation angle detection apparatus, a signal detected by a magnetoresistive element is digitalized before being subjected to subtraction of the optimum correction parameter therefrom in a subtractor, the optimum correction parameter being stored in advance in a memory. Note that during the initial transmission at the time of activation, the data size ānā of a detection target obtained by a CPU from a control device is transferred to the memory, so that the optimum correction parameter for the data size of the detection target is selected. With the above, the detection unit can relatively readily cope with a request for enlargement or the like of a through hole size made by a machine side, and detection accuracy is not deteriorated and an error in absolute position processing is reduced when the curvature of the detection target is changed.Type: ApplicationFiled: June 22, 2011Publication date: December 29, 2011Applicant: OKUMA CORPORATIONInventor: Noriyuki FUKUI
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Patent number: 8082048Abstract: A structure is provided in which a thrust feed forward structure for operating a structure to be driven without vibration and a control structure which simultaneously compensates for positional deviation caused by the thrust feed forward structure and positional deviation caused by a base displacement are included in a position controlling device (3). Alternatively, a structure is provided in which an acceleration and deceleration process for realizing response of the position of the structure to be driven and base displacement without vibration and a control structure which determines a feed forward amount with respect to a position instruction value after the acceleration and deceleration process are provided to the position controlling device.Type: GrantFiled: October 8, 2008Date of Patent: December 20, 2011Assignee: Okuma CorporationInventor: Satoshi Eguchi
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Patent number: 8076891Abstract: A motor controller drives and controls a motor to drive a shaft subject to gravity. The motor controller includes a PI control unit which controls the velocity of the motor, a brake which prevents the falling of the shaft in accordance with a brake signal, and a storage unit which detects the brake signal input to the brake. On the basis of the state of the detected brake signal, the storage unit stores the torque command value when the brake signal has changed from off to on, and sets the stored torque command value to an integral component of the PI control unit when the brake signal has changed from on to off.Type: GrantFiled: July 17, 2009Date of Patent: December 13, 2011Assignee: Okuma CorporationInventors: Toru Ando, Tomohisa Kameyama
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Patent number: 8065916Abstract: Provided is a bearing state diagnostic apparatus in which a sound generated from a bearing is detected by a sound sensor, a detected value of the sound sensor is compared with data which was previously formed, thereby diagnosing a state of the bearing, wherein at least one sound sensor is disposed at a position separated away from an outer surface of a cylindrical support body in which at least one bearing is accommodated, the corresponding bearing and sound sensor are in communication with each other through a detection sound propagation path.Type: GrantFiled: November 3, 2008Date of Patent: November 29, 2011Assignee: Okuma CorporationInventors: Naomitsu Yanohara, Takashi Norihisa, Tomoharu Ando
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Publication number: 20110281658Abstract: In a rotary joint for a rotary shaft device, ring-shaped inner seals and outer seals are projectingly arranged, and concentric with faces of a front joint disk and a rear joint disk opposing with each other respectively. A ring-shaped inner space communicates with forward communication holes, and a ring-shaped outer space communicates with backward communication holes. The inner and outer space are adjacently arranged concentrically between the inner seals and the outer seals. The forward communication holes and the backward communication holes in the reciprocating flow passages and the front joint disk are arranged at an equal distance in the peripheral direction of the opposing faces.Type: ApplicationFiled: April 25, 2011Publication date: November 17, 2011Applicant: Okuma CorporationInventor: Takashi NORIHISA
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Publication number: 20110280679Abstract: A coolant supply section that supplies coolant to a main spindle and a coolant recovery section that recovers the coolant from the main spindle are formed in a housing. A coolant flow path that allows the coolant to flow from the coolant supply section to the coolant recovery section is formed in the main spindle. The coolant flow path in the main spindle includes a coolant receiving portion that receives the coolant supplied from the coolant supply section, and a plurality of hole-shaped flow paths formed to extend in the axial direction of the main spindle from the coolant receiving portion. The coolant receiving portion includes an annular groove that is recessed in the outer circumference of the main spindle. The hole-shaped flow paths are formed to extend generally straight toward the coolant recovery section and with an inclination to the radially outer side of the main spindle.Type: ApplicationFiled: April 25, 2011Publication date: November 17, 2011Applicant: Okuma CorporationInventor: Shoichi MORIMURA
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Patent number: 8036770Abstract: A numerical control apparatus with a single block function is provided including a start button (3), an execution amount setting unit (13), and a machining program execution controller (4). Once the amount of execution of the machining program to be executed by a single operation is set in the execution amount setting unit, the machining program execution controller (4) batch executes the blocks included in the set amount of execution upon a single operation, such as a depression, of the start button (3). Additionally, upon detecting a block including a non-cutting command or a command for abruptly changing a machining direction, the machining program execution controller (4) suspends the execution of the machining program as of that block and waits for the start button (3) to be depressed again.Type: GrantFiled: April 4, 2008Date of Patent: October 11, 2011Assignee: Okuma CorporationInventor: Tsuneaki Ichikawa
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Patent number: 8019460Abstract: A numerical controller having a function-generating unit which executes function generation for shaft movement according to a machining program is provided, the numerical controller further comprising a unit which stores shape data of the movable unit and shape data of an interfering structure; a retracting direction determining unit which determines a retracting direction; an interference checking position calculating unit which successively calculates, as an interference checking position, a position in which a desired distance is added to the current position of the movable unit according to the determined retracting direction; an interference confirming unit which confirms presence or absence of interference between the shape data of the movable unit and the shape data of the interfering structure by virtually moving the shape data of the movable unit; and a power outage detecting unit which sends a power outage signal to a DC power supply unit and the function-generating unit during power outage, whereinType: GrantFiled: September 9, 2008Date of Patent: September 13, 2011Assignee: Okuma CorporationInventors: Noritaka Akaiwa, Koji Eba