Patents Assigned to Oldcastle Building Products Canada Inc.
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Patent number: 9534396Abstract: An artificial flagstone for use in combination with other similar flagstones for covering a surface with a natural random look, the flagstone having a generally hexagonal body comprising a first, second, third, fourth, fifth and sixth consecutive vertices; a first pair of first and second sides extending radially from the first vertex; a second pair of third and fourth sides extending radially from the third vertex; a third pair of fifth and sixth sides extending radially from the fifth vertex; wherein the sides of at least one of the first, second and third pair of sides have at least one split deviation along their length and are respectively rotational images of each other, and the artificial flagstone has no rotational symmetry when rotated about a central axis.Type: GrantFiled: November 23, 2015Date of Patent: January 3, 2017Assignee: Oldcastle Building Products Canada, Inc.Inventors: Bertin Castonguay, Marcel Thomassen
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Patent number: 9404226Abstract: A dual-unit paving system for covering a surface. The system comprises pairs of first and second units. For each pair, the first and second unit have different respective shapes and sizes, and are configured to be matingly engageable for forming a hexagonal assembly having six, non-linear sides. The hexagonal assembly allows forming rotational tessellations. The first and second units are also shaped and configured to be matingly engageable so as to form horizontally aligned tessellations, and also vertically aligned tessellations.Type: GrantFiled: June 17, 2013Date of Patent: August 2, 2016Assignee: Oldcastle Building Products Canada Inc.Inventors: Stephane Dignard, John Penterman
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Publication number: 20160010288Abstract: A paving slab is provided. The paving slab has a unitary body made of concrete- based material, the body having sidewalls extending between top and bottom faces, providing the body with a thickness. The top face is provided with longitudinal false joints defining rows extending from a first to a second side of the unitary body. The first side has a staggered outline and the second side has a stepped outline, the first and second sides being able to engage with respective first and second sides of an adjacent slab shaped as the paving slab, but rotated by 180 degrees. When several of the slabs are assembled on a surface, it creates an illusion that the surface is covered by individual plank pavers randomly assembled.Type: ApplicationFiled: February 20, 2014Publication date: January 14, 2016Applicant: Oldcastle Building Products Canada Inc.Inventors: Bertin Castonguay, John Penterman, Tamara Evans
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Patent number: 9193215Abstract: An artificial flagstone for use in combination with other similar flagstones for covering a surface with a natural random look, the flagstone having a generally hexagonal body comprising a first, second, third, fourth, fifth and sixth consecutive vertices; a first pair of first and second sides extending radially from the first vertex; a second pair of third and fourth sides extending radially from the third vertex; a third pair of fifth and sixth sides extending radially from the fifth vertex; wherein the sides of at least one of the first, second and third pair of sides have at least one split deviation along their length and are respectively rotational images of each other, and the artificial flagstone has no rotational symmetry when rotated about a central axis.Type: GrantFiled: December 19, 2014Date of Patent: November 24, 2015Assignee: Oldcastle Building Products Canada, Inc.Inventors: Bertin Castonguay, Marcel Thomassen
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Patent number: 9057197Abstract: An artificial stone is disclosed for use in creating a covering for a supporting surface. The artificial stone includes a body for placement on the supporting surface, which is shaped for mating engagement with like stones with intermediate perimeter joints to produce a continuous surface covering. The stone has a facing surface on the body, which facing surface has a contour defining a surface area and is subdivided by at least one simulated joint into a major surface portion and at least one minor surface portion. The major surface portion is free of simulated joints and extends over at least about 60% of the total surface of the facing surface. The stone further includes at least one perimeter recess in the body for generating a gap between the stone and another like stone in mating engagement therewith, which gap is wider than adjacent the adjoining perimeter joint.Type: GrantFiled: March 6, 2014Date of Patent: June 16, 2015Assignee: Oldcastle Building Products Canada, Inc.Inventors: Marc-Andre Lacas, Bertin Castonguay, Robert Daoust
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Patent number: 8973327Abstract: The present invention concerns a masonry wall panel assembly comprising a panel and a plurality of bricks. The panel is provided with a plurality of horizontally extending contiguous channels bounded by upper and lower protruding ribs, for fitting a row of bricks. Each channel is also fitted with a plurality of compressible retaining tabs positioned along the upper rib of each channel for retaining bricks inserted therein. The bricks are provided with at least one cavity and at least one compression area so that when a brick is inserted into a channel of the panel, the brick is positioned between the ribs such that the cavity of the brick faces one or more of the tabs located on the channel so that the tabs protrude into the cavity of the brick while at the same time compressing the compression area, thereby retaining the brick within the channel.Type: GrantFiled: December 10, 2013Date of Patent: March 10, 2015Assignee: Oldcastle Building Products Canada Inc.Inventors: Michel Bouchard, John Penterman
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Patent number: 8966844Abstract: The present invention concerns a masonry wall system consisting of a plurality of panels and artificial masonry units. The panels are provided with channels sized to receive the artificial masonry units and delimited by protruding ribs. The protruding ribs have a predetermined width w and also have notches uniformly spaced along the ribs. The artificial masonry units have protuberances devised and positioned on the masonry units to be fitted in the notches of the protruding ribs so that the masonry units are equally spaced-apart from each other by a predetermined gap (g).Type: GrantFiled: November 18, 2013Date of Patent: March 3, 2015Assignee: Oldcastle Building Products Canada, Inc.Inventor: Michel Bouchard
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Patent number: 8967907Abstract: An artificial flagstone for use in combination with other similar flagstones for covering a surface with a natural random look, the flagstone having a generally hexagonal body comprising a first, second, third, fourth, fifth and sixth consecutive vertices; a first pair of first and second sides extending radially from the first vertex; a second pair of third and fourth sides extending radially from the third vertex; a third pair of fifth and sixth sides extending radially from the fifth vertex; wherein the sides of at least one of the first, second and third pair of sides have at least one split deviation along their length and are respectively rotational images of each other, and the artificial flagstone has no rotational symmetry when rotated about a central axis.Type: GrantFiled: May 7, 2014Date of Patent: March 3, 2015Assignee: Oldcastle Building Products Canada, Inc.Inventors: Bertin Castonguay, Marcel Thomassen
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Patent number: 8844228Abstract: A dry-cast concrete block is provided. The dry-cast concrete block comprises a surface to be exposed, at least a portion of the surface having a cast texture with a natural stone appearance. The cast texture may have a surface level difference of greater than 4 mm. In one example of implementation, the dry-cast concrete block may be a paving unit, in which case the surface level difference may be greater than 6 mm, such as between 6 mm and 12 mm. In another example of implementation, the dry-cast concrete block may be a wall construction unit, in which case the surface level difference may be greater than 15 mm, such as between 15 mm and 25 mm. Each of a plurality of points of the cast texture may define a respective texture angle between 75° and 90°. The cast texture may comprise at least one valley each having a respective depth greater than 4 mm. A process for manufacturing such a concrete block is also provided.Type: GrantFiled: June 14, 2006Date of Patent: September 30, 2014Assignee: Oldcastle Building Products Canada, Inc.Inventor: Denis Hamel
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Publication number: 20140241799Abstract: An artificial flagstone for use in combination with other similar flagstones for covering a surface with a natural random look, the flagstone having a generally hexagonal body comprising a first, second, third, fourth, fifth and sixth consecutive vertices; a first pair of first and second sides extending radially from the first vertex; a second pair of third and fourth sides extending radially from the third vertex; a third pair of fifth and sixth sides extending radially from the fifth vertex; wherein the sides of at least one of the first, second and third pair of sides have at least one split deviation along their length and are respectively rotational images of each other, and the artificial flagstone has no rotational symmetry when rotated about a central axis.Type: ApplicationFiled: May 7, 2014Publication date: August 28, 2014Applicant: Oldcastle Building Products Canada, Inc.Inventors: Bertin Castonguay, Marcel Thomassen
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Publication number: 20140205807Abstract: An artificial stone is disclosed for use in creating a covering for a supporting surface. The artificial stone includes a body for placement on the supporting surface, which is shaped for mating engagement with like stones with intermediate perimeter joints to produce a continuous surface covering. The stone has a facing surface on the body, which facing surface has a contour defining a surface area and is subdivided by at least one simulated joint into a major surface portion and at least one minor surface portion. The major surface portion is free of simulated joints and extends over at least about 60% of the total surface of the facing surface. The stone further includes at least one perimeter recess in the body for generating a gap between the stone and another like stone in mating engagement therewith, which gap is wider than adjacent the adjoining perimeter joint.Type: ApplicationFiled: March 6, 2014Publication date: July 24, 2014Applicant: Oldcastle Building Products Canada Inc.Inventors: Marc-Andre Lacas, Bertin Castonguay, Robert Daoust
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Patent number: 8769896Abstract: An artificial stone is disclosed for use in creating a covering for a supporting surface. The artificial stone includes a body for placement on the supporting surface, which is shaped for mating engagement with like stones with intermediate perimeter joints to produce a continuous surface covering. The stone has a facing surface on the body, which facing surface has a contour defining a surface area and is subdivided by at least one simulated joint into a major surface portion and at least one minor surface portion. The major surface portion is free of simulated joints and extends over at least about 60% of the total surface of the facing surface. The stone further includes at least one perimeter recess in the body for generating a gap between the stone and another like stone in mating engagement therewith, which gap is wider than adjacent the adjoining perimeter joint.Type: GrantFiled: March 11, 2013Date of Patent: July 8, 2014Assignee: Oldcastle Building Products Canada, Inc.Inventors: Marc-Andre Lacas, Bertin Castonguay, Robert Daoust
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Publication number: 20140165486Abstract: The present invention concerns a masonry wall panel assembly comprising a panel and a plurality of bricks. The panel is provided with a plurality of horizontally extending contiguous channels bounded by upper and lower protruding ribs, for fitting a row of bricks. Each channel is also fitted with a plurality of compressible retaining tabs positioned along the upper rib of each channel for retaining bricks inserted therein. The bricks are provided with at least one cavity and at least one compression area so that when a brick is inserted into a channel of the panel, the brick is positioned between the ribs such that the cavity of the brick faces one or more of the tabs located on the channel so that the tabs protrude into the cavity of the brick while at the same time compressing the compression area, thereby retaining the brick within the channel.Type: ApplicationFiled: December 10, 2013Publication date: June 19, 2014Applicant: Oldcastle Building Products Canada Inc.Inventors: Michel Bouchard, John Penterman
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Publication number: 20140170604Abstract: A coloring system and a manufacturing process for coloring artificial covering stones are provided. A board layout represents a board of artificial covering stones. Several natural stone color patterns are provided, each being different from one another. The natural stone color patterns are associated with selected artificial stones of the board layout. Graphic parameters represent the natural stone color and are converted into coloring instructions. A conveyor conveys the board of artificial covering stones, and a positioning system determines respective positions of the artificial covering stones of the board, relative to a reference position. An in-line coloring device colors the artificial covering stones with the natural stone patterns, according to the coloring instructions and to the positions of the artificial stones. The selected artificial stones colored by the system are thus different from other stones of the board, and have a distinct, natural random-look.Type: ApplicationFiled: July 19, 2012Publication date: June 19, 2014Applicant: OLDCASTLE BUILDING PRODUCTS CANADA INC.Inventors: Robert Daoust, Luciano Posada, Yves Chagnon
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Patent number: 8747019Abstract: An artificial flagstone for use in combination with other similar flagstones for covering a surface with a natural random look, the flagstone having a generally hexagonal body comprising a first, second, third, fourth, fifth and sixth consecutive vertices; a first pair of first and second sides extending radially from the first vertex; a second pair of third and fourth sides extending radially from the third vertex; a third pair of fifth and sixth sides extending radially from the fifth vertex; wherein the sides of at least one of the first, second and third pair of sides have at least one split deviation along their length and are respectively rotational images of each other, and the artificial flagstone has no rotational symmetry when rotated about a central axis.Type: GrantFiled: May 30, 2013Date of Patent: June 10, 2014Assignee: Oldcastle Building Products Canada, Inc.Inventors: Bertin Castonguay, Marcel Thomassen
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Publication number: 20140075873Abstract: The present invention concerns a masonry wall system consisting of a plurality of panels and artificial masonry units. The panels are provided with channels sized to receive the artificial masonry units and delimited by protruding ribs. The protruding ribs have a predetermined width w and also have notches uniformly spaced along the ribs. The artificial masonry units have protuberances devised and positioned on the masonry units to be fitted in the notches of the protruding ribs so that the masonry units are equally spaced-apart from each other by a predetermined gap (g).Type: ApplicationFiled: November 18, 2013Publication date: March 20, 2014Applicant: Oldcastle Building Products Canada, Inc.Inventor: Michel Bouchard
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Patent number: 8668404Abstract: A covering unit for use in combination with similar units for covering a surface with a natural random look, the unit having an hexagonal body comprising first, second and third pairs of opposed and parallel sides. Each side has a central point of angular symmetry. The second and third pairs are similar to each other while the first pair is different from the others. The sides of the second and third pairs are provided with at least one split deviation along their length arranged so that each side of the second pair is a rotational image of the sides of the third pair, whereby in use in combination with other covering units: each side is matingly engageable with the sides of an equivalent pair of a neighboring unit; and the unit has a central point of angular symmetry and is matingly engageable with a plurality of neighboring unit.Type: GrantFiled: June 12, 2012Date of Patent: March 11, 2014Assignee: Oldcastle Building Products Canada, Inc.Inventors: Sebastien Bouchard, Marc-Andre Lacas
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Patent number: 8627625Abstract: The present invention concerns a masonry wall panel assembly comprising a panel and a plurality of bricks. The panel is provided with a plurality of horizontally extending contiguous channels bounded by upper and lower protruding ribs, for fitting a row of bricks. Each channel is also fitted with a plurality of compressible retaining tabs positioned along the upper rib of each channel for retaining bricks inserted therein. The bricks are provided with at least one cavity and at least one compression area so that when a brick is inserted into a channel of the panel, the brick is positioned between the ribs such that the cavity of the brick faces one or more of the tabs located on the channel so that the tabs protrude into the cavity of the brick while at the same time compressing the compression area, thereby retaining the brick within the channel.Type: GrantFiled: January 29, 2010Date of Patent: January 14, 2014Assignee: Oldcastle Building Products Canada Inc.Inventors: Michel Bouchard, John Penterman
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Patent number: 8621801Abstract: The present invention concerns a masonry wall system consisting of a plurality of panels and artificial masonry units. The panels are provided with channels sized to receive the artificial masonry units and delimited by protruding ribs. The protruding ribs have a predetermined width w and also have notches uniformly spaced along the ribs. The artificial masonry units have protuberances devised and positioned on the masonry units to be fitted in the notches of the protruding ribs so that the masonry units are equally spaced-apart from each other by a predetermined gap (g).Type: GrantFiled: January 30, 2009Date of Patent: January 7, 2014Assignee: Oldcastle Building Products Canada, Inc.Inventor: Michel Bouchard
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Patent number: D695916Type: GrantFiled: September 5, 2012Date of Patent: December 17, 2013Assignee: Oldcastle Building Products Canada, Inc.Inventors: Stéphane Dignard, Ricardo Borja