Abstract: A non-destructive testing and inspection (NDT/NDI) system having a communication gateway removably secured to an existing NDT/NDI instrument by a clip-on clasp. The gateway comprises a processor, a network interface, a housing configured to be removably secured onto the NDT/NDI instrument, an interconnect configured to be communicatively coupled with and to carry data to or from the NDT/NDI instrument, and memory storing computer readable code which, when executed on the processor, causes the processor to communicate data with an external network over the network interface. The data includes inspection data which can be any one of the following: ultrasonic scans of A, B, C or S, eddy current strip charts.

Abstract: A system for analyzing a fluid includes an integrated fluid-electric cabinet having a fluid compartment and an electronic compartment. The fluid compartment and an electronic compartment are separated from one another by a partition wall. The partition wall includes opposed first and second surfaces. A flow cell assembly is disposed in the fluid compartment and is configured to be mounted on the first surface side of the partition wall. A probe head assembly is disposed in the electronic compartment and is mounted on the opposed second surface side of the partitioned wall. Both of the flow cell assembly and the probe head assembly are configured to be in electro-magnetic communication with one another for elemental analysis of the fluid such that the probe head assembly utilizes an X-ray source to analyze the fluid in a static mode or in flow mode through the flow cell assembly.

Abstract: Quantization noise in an oversampled eddy current digital drive circuit is reduced using a noise shaping filter.

Abstract: A system for analyzing a fluid includes an integrated fluid-electric cabinet having a fluid compartment and an electronic compartment. The fluid compartment and an electronic compartment are separated from one another by a partition wall. The partition wall includes opposed first and second surfaces. A flow cell assembly is disposed in the fluid compartment and is configured to be mounted on the first surface side of the partition wall. A probe head assembly is disposed in the electronic compartment and is mounted on the opposed second surface side of the partitioned wall. Both of the flow cell assembly and the probe head assembly are configured to be in electro-magnetic communication with one another for elemental analysis of the fluid such that the probe head assembly utilizes an X-ray source to analyze the fluid in a static mode or in flow mode through the flow cell assembly.

Abstract: Disclosed is a system and method of determining the test surface profile and compensating the gain amplitude when using time reversal focal laws in ultrasound non-destructive testing. Computer simulations are used to compute the diffraction field at time of incidence of the transmitted parallel wave front on the test surface. Knowledge of the surface profile and the diffraction field allows determination of coverage at the test surface and improved accuracy of flaw sizing.

Abstract: Disclosed is a flexible ultrasonic transducer in which a single layer serves dual function as both a matching layer and a flexible circuit for making electrical connections, and there is no separate matching layer. Also disclosed is a method of assembling the flexible transducer.

Abstract: Disclosed is a calibration system and method for a phased array ultrasound pipe inspection system, in which reliable calibration is obtained for notches at all angles using only a small number of notches for the calibration. The method comprises a one-time normalization step and a system calibration step which may be performed at regular intervals. Ultrasound transmission is in a single diverging beam for each aperture, while reception is selective for multiple well-defined reception angles. During the normalization step, plots of maximum response vs reception angle are plotted for each notch, and a normalization curve is constructed by fitting the maxima of these plots. The normalization curve is used to derive calibration targets at specific reception angles for specific calibration notches, which are then used for the system calibrations.

Abstract: Disclosed is an ultrasonic inspection probe assembly comprising a water wedge and a flexible probe array assembly having a flexible acoustic module. The wedge is machined to match a test surface to be inspected and is configured to shape the acoustic module so that the active surface of the acoustic module is parallel to the test surface. Different wedges may be machined to match different test surfaces, but the same flexible probe array assembly may be used for all such surfaces.

Abstract: Disclosed is a beam overlap verification system and method for phased array ultrasonic inspection. A scan plan for the ultrasonic inspection defines a suitable probe, wedge and calibration block having machined defects for the geometry to be inspected, and makes a beam definition which defines a set of ultrasonic beams emitted by the phased array. An intersection amplitude unit records the response amplitudes from each defect at predetermined intersection points of adjacent beam pairs as the probe and wedge are manually scanned across the calibration block. An overlap verification module determines the ?6 dB overlap of all adjacent beam pairs which are relevant to the geometry to be inspected, and verifies that the beam overlap conforms to the required coverage according to the ASME or other relevant codes. In this way, coverage is experimentally verified during calibration prior to inspection of a known geometry, such as a weld.

Abstract: Disclosed is a system and method for ultrasonic measurement of the average diameter and roundness profile of a tube. A roundness algorithm represents the angular dependence of the tube surface profile as a sum of Fourier components, each component being a harmonic representing an integer number of undulations per revolution, with “0” (the first harmonic) corresponds to an average circle associated with the tube outer surface. A calibration block is used to calibrate the first harmonic, representing the average tube diameter.

Abstract: Disclosed is a system and method for ultrasonic measurement of the average diameter and surface profile of a tube. A calibration block is used to calibrate the average tube diameter, and a correction is applied to account for any temperature difference of the couplant between calibration and test measurements. By using a linear probe, or a single probe with a finely pitched helicoidal scan, errors in diameter measurement due to presence of surface pits may be compensated.

Abstract: Disclosed is an instrument case for use by an operator suspended from a harness. The instrument case is preferably attached to the operator's thigh by means of a thigh strap which is rotatably attached to the instrument case. Pull straps are attached to the instrument case at one end and to the operator's harness or belt at the other end. By adjusting the tension in the pull straps, the operator may adjust the orientation of the instrument touch screen to optimize its visibility and accessibility.

Abstract: Disclosed is an ultrasonic non-destructive testing and inspection system and method for determining acoustic velocities in a test object. Beams of acoustic energy from firing an element of an emitting probe propagate in a first wedge, and a beam incident at the critical angle generates a surface wave in the test object. The surface wave propagates to a second wedge and signals are received at receiving elements of a receiving probe array. When a set of appropriate delays is applied to the receiving elements, the acoustic time-of-flight is the same to all receiving elements. Determination of the appropriate delays and the times-of-flight for P-type surface waves and Rayleigh surface waves enables computation of the P- and S-wave acoustic velocities in the test object. The time-of-flight measurement also enables computation of the separation between the first and second wedges.

Abstract: A dual probe assembly comprises dual transducers which are free to rotate over a desired range of roof angles required for different inspection applications. The roof angle for a particular application is defined by attaching the dual probe assembly to a wedge assembly having an upper contact surface which defines the roof angle of the transducers.

Abstract: An ultrasound probe assembly comprises a housing and a wedge, wherein wedges configured for pipes of different diameter may be easily interchanged in the assembly. Four wheels are attached to the housing, there being a front wheel pair and a rear wheel pair. Wheels of each pair are positioned on either side of a linear probe array, wherein the distance between wheels in each pair in a direction perpendicular to the array length is as small as possible. A position encoder monitors the position of the assembly during scanning, and a push lock switch is used to disable the encoder and the data acquisition while indexing to a new scan position on the pipe.

Abstract: An ultrasound scanner assembly for inspection of pipes and pipe elbows comprises a frame and a wedge. Four wheels are attached to the frame, there being a front wheel pair and a rear wheel pair. In order to maintain stable positioning of the probe assembly while scanning, the wheels are magnetic, thereby establishing a magnetic stabilizing force between the wheels and the pipe or pipe elbow. The magnetic stabilizing force is larger for pipes of small diameter than for pipes of large diameter.

Abstract: Disclosed are circuits for automatic calibration of the gain of electronic amplification and digitization systems for use with X-ray detectors. The calibration is based on injecting predetermined pulses into the electronic system and deriving a calibration ratio based the digital value of their amplitude with the digital value of the same pulses, unamplified and digitized with a high accuracy reference ADC. All ADCs, as well as the DACs used to control the pulser amplitude are referenced to a single common reference voltage. Calibration for non-linearity of the gain is disclosed with an alternative embodiment for the same circuits.

Abstract: Disclosed is an NDT/NDI probe array and manufacturing method. The probe array includes a sheet of flexible circuit 10 with a plurality of lower pins 102 and corresponding, electrically connected, upper pins 104. The probe further comprises a backing block 12, a layer of piezoelectric ceramic 16 having a plurality of conductive elements 162, a matching layer 18 and a frame 14. An adhesive material such as epoxy is applied to the circuit, the backing, the ceramic and the matching layer, and all are aligned and stack pressed at least partially into the frame and permanently bonded in such a fashion that each of the lower pins of the flexible circuit is firmly and permanently in contact with a corresponding one of the conductive elements of the ceramic.

Abstract: A combination of pulse-amplitude modulation and time division multiplexing is used to increase the scan speed when performing non-destructive inspection, such as with an eddy current array.