Abstract: An apparatus for producing nitrate granules includes a first fluidized bed which is supplied with air that has been conditioned to a relative humidity of less than 30% at 40° C. and heated to a temperature of 40° C. to 100° C. One or more spray nozzles are provided for spraying a nitrate melt into the first fluidized bed to form nitrate granules. The apparatus also includes a second fluidized bed which is in direct communication with the first fluidized bed. Nitrate granules formed in the first fluidized bed flow directly to the second fluidized bed where they are cooled to a temperature of less than 60° C. The nitrate granules produced by the apparatus and process of the invention are spherical in shape, hard and dry and do not break down easily during handling. The apparatus according to the invention is compact, capable of very high product rates, and can be operated by one operator.

Abstract: This invention relates to explosive grade ammonium nitrate porous granules. The granules are produced in a fluidized bed and are formed through a combination of layering and agglomeration to produce ammonium nitrate granules are spherical in shape, smooth, hard and dry and do not break down easily during handling. Ammonium nitrate granules of a specific size range and density can be prepared and the size range and density of the granules can be varied, depending on the application of the granules, and this has particular advantages in preparing granules for use in ANFO explosive compositions.

Abstract: An apparatus for producing nitrate granules including a first fluidized bed which is supplied with air that has been conditioned to a relative humidity of less than 30% at 40° C. and heated to a temperature of 40° C. to 100° C. One or more spray nozzles are provided for spraying a nitrate melt into the first fluidized bed to form nitrate granules. The apparatus also includes a second fluidized bed which is in direct communication with the first fluidized bed. Nitrate granules formed in the first fluidized bed flow directly to the second fluidized bed where they are cooled to a temperature of less than 60° C. The nitrate granules produced by the apparatus and process of the invention are spherical in shape, hard and dry and do not break down easily during handling.

Abstract: This invention relates to explosive grade ammonium nitrate porous granules. The granules are produced in a fluidized bed and are formed through a combination of layering and agglomeration to produce ammonium nitrate granules are spherical in shape, smooth, hard and dry and do not break down easily during handling. Ammonium nitrate granules of a specific size range and density can be prepared and the size range and density of the granules can be varied, depending on the application of the granules, and this has particular advantages in preparing granules for use in ANFO explosive compositions.

Abstract: This invention relates to a method for producing calcium nitrate granules. A calcium nitrate melt is sprayed into a re-circulating bed of a first fluidized bed granulator, wherein the re-circulating bed is supplied with air that has been conditioned and heated to a temperature of between 60° C. and 100° C. Calcium nitrate granulates formed in the granulator are introduced to a primary cooler in the form of a second fluidized bed where the granules are cooled to from 50° C. to 60° C. by conditioned air. The granules are sorted in a sorter and then cooled in a secondary cooler to a temperature of less than 40° C. before being bagged. The granules so produced are hard and dry and do not break down easily during handling.