Patents Assigned to Opex Corporation
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Patent number: 12275589Abstract: A system may include a vehicle for delivering items and a plurality of racks having a plurality of storage locations. The racks may be arranged to form one or more aisles. The vehicles are configured to drive horizontally along a path that may extend along a path under the racks that is parallel to the aisles. Additionally, the vehicles may be operated to turn while the vehicle is positioned under one of the racks. The vehicles may travel under the racks and cross one or more aisles to reach a particular column in one of the aisles. The vehicle climbs upwardly within the particular column to retrieve an item from a storage location in the column.Type: GrantFiled: October 20, 2023Date of Patent: April 15, 2025Assignee: OPEX CorporationInventors: Alexander Stevens, Joseph Valinsky
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Patent number: 12246918Abstract: A method and apparatus are provided for delivering items to a plurality of storage locations is provided. The system includes a plurality of storage locations. The storage locations may be positioned to provide an aisle and a plurality of delivery vehicles may be operable within the aisle to deliver items to the storage locations. The system may include a track that the guides the vehicles to the storage locations. A reorientation assembly may be provided for re-orienting the vehicles relative to the track to reduce misalignment between the vehicles and the track.Type: GrantFiled: October 2, 2023Date of Patent: March 11, 2025Assignee: OPEX CorporationInventors: Michael York, Joseph Lakawicz, Stuart Ligo
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Patent number: 12234093Abstract: A method and apparatus are provided for sorting or retrieving items to/from a plurality of destinations areas. The items are loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles follow a track that guides the delivery vehicles to/from the destination areas, which are positioned along the track. Once at the appropriate destination area, an item is transferred between the delivery vehicle and the destination area.Type: GrantFiled: October 11, 2023Date of Patent: February 25, 2025Assignee: OPEX CorporationInventors: Robert R. DeWitt, Peter M. Chezik, Joseph Valinsky, S. N. Kartik, Ola Stahl
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Patent number: 12212722Abstract: A method and apparatus for processing documents is provided. The documents may be conveyed to a feeder for feeding documents to a scanner. The scanner scans each document to obtain image data and then discharges the document to one or more output or sort locations. The system may include a skew reduction assembly for reducing skew in the documents as the documents are fed to the scanner. The system may also include elements for improving image quality and reducing document damage while the document is scanned. The system may further include features for improving the stacking of the discharged documents.Type: GrantFiled: September 13, 2023Date of Patent: January 28, 2025Assignee: OPEX CorporationInventors: Michael Sullivan, Kerry O'Mara, John Allen, James Walsh, Dobromir Kamburov, Michael Sparango, David Helmlinger, Peter Patrick
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Patent number: 12172833Abstract: A system may include a vehicle for delivering items and a moveable track that cooperates with the vehicle. The moveable track may cooperate with a storage system having storage locations for storing items. The vehicle may drive into the moveable track and lift the track using a vertical drive mechanism. The vehicle may include a horizontal drive system operable to drive the vehicle horizontally along the ground to carry the moveable track to a position adjacent the storage location. The vehicle may operate the vertical drive system to drop the moveable track adjacent the storage system. Additionally, the vehicle may operate the vertical drive to drive up the moveable track to an elevated position adjacent one of the storage locations in the storage system. The vehicle may include a transfer mechanism for transferring items between the vehicle and the storage location while the vehicle is in the elevated position.Type: GrantFiled: February 23, 2022Date of Patent: December 24, 2024Assignee: OPEX CorporationInventors: Joseph Valinsky, Alexander Stevens, Monty McVaugh
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Patent number: 12138662Abstract: A method and apparatus for processing documents is provided. The documents may be conveyed to a feeder for feeding documents to a scanner. The scanner scans each document to obtain image data and then discharges the document to one or more output or sort locations. The system may include a skew reduction assembly for reducing skew in the documents as the documents are fed to the scanner. The system may also include elements for improving image quality and reducing document damage while the document is scanned. The system may further include features for improving the stacking of the discharged documents.Type: GrantFiled: September 19, 2023Date of Patent: November 12, 2024Assignee: OPEX CorporationInventors: Michael Sullivan, Kerry O'Mara, John Allen, James Walsh, Dobromir Kamburov, Michael Sparango, David Helmlinger, Peter Patrick
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Patent number: 12139361Abstract: A method and apparatus for processing documents are provided. The apparatus includes a feeder for receiving a packet of a plurality of documents and separating the documents to serially feed the documents to a scanner. A drop feeder conveys the document packets to the feeder. A sensor provides information related to the thickness of the document packets and the drop feeder is controlled in response to the information related to the thickness of a packet in the feeder. The method includes the control of the drop feeder in response to information related to the thickness of a document packet at the feeder.Type: GrantFiled: November 24, 2020Date of Patent: November 12, 2024Assignee: OPEX CorporationInventors: David Helmlinger, Gary Miller, Peter M. Chezik, Robert R. DeWitt
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Patent number: 12134519Abstract: A material handling system includes storage locations disposed in racks and a track having a vertical section adjacent one of the racks. A plurality of material handling vehicles are provided, each including a horizontal drive for driving the vehicle horizontally, a vertical drive for driving the vehicle vertically, and a mechanism for transferring items onto or off the vehicle. A vehicle accessory has an opening configured to cooperate with the vehicles. A central controller may be programmed to provide control signals to determine whether a mode of operation to perform an inventory management task is a first mode of operation or a second mode of operation. The central controller may then control the operation of one of the vehicles to operate without the vehicle accessory in a first mode or with the accessory in the second mode.Type: GrantFiled: October 18, 2023Date of Patent: November 5, 2024Assignee: OPEX CorporationInventors: Alexander Stevens, Joseph Valinsky
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Patent number: 12134110Abstract: A method and apparatus are provided for sorting items to form groups at respective sort destinations. A scanning station evaluates one or more characteristics of each item fed into the apparatus. The items are loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic each item being delivered by each vehicle. When an item to be manually sorted is encountered, a visual alert aligned with a selected destination is activated until manual transfer is confirmed.Type: GrantFiled: December 29, 2022Date of Patent: November 5, 2024Assignee: OPEX CorporationInventors: John Sauer, Monty McVaugh, Kevin Cherry, Alexander Stevens
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Patent number: 12129121Abstract: A vehicle configured to perform inventory management tasks comprises first and second drive systems respectively actuated by a controller. In a first mode of operation, the first drive system is operable to drive the vehicle along a horizontal surface. In a second mode of operation, the second drive system is operable to drive the vehicle vertically. In a third mode of operation, the second drive system is operable to lift a module vertically to lift the module off the horizontal surface so that actuating the first drive system drives the vehicle and the module along the horizontal surface.Type: GrantFiled: September 5, 2023Date of Patent: October 29, 2024Assignee: OPEX CorporationInventors: Alex Stevens, Joseph Valinsky
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Patent number: 12115559Abstract: A method and apparatus are provided for sorting items to form groups at respective sort destinations. A scanning station evaluates one or more characteristics of each item fed into the apparatus. The items are loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles are individually driven to sort destinations. Once at the appropriate sort destination, the delivery vehicle ejects the item to the sort destination and returns to receive another item to be delivered. A re-induction conveyor may be provided for receiving select items from the vehicles and conveying the items back to the input station for re-processing. Additionally, a controller is provided to control the movement of the vehicles based on a characteristic each item being delivered by each vehicle. When an item to be manually sorted is encountered, a visual alert aligned with a selected destination is activated until manual transfer is confirmed.Type: GrantFiled: December 29, 2022Date of Patent: October 15, 2024Assignee: OPEX CorporationInventors: John Sauer, Monty McVaugh, Kevin Cherry, Alexander Stevens
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Patent number: 12103778Abstract: A workstation for a material handling system is provided. The system may include a plurality of vehicles for retrieving items from a plurality of storage locations located in one or more racks. The workstation is configured to accommodate the vehicles so that the vehicles drive into the workstation and drive upwardly along a track in the workstation. In one configuration, the track is configured to tilt the vehicle at a predetermined angle relative to the horizon as the vehicle is driven upwardly. After the vehicle is tilted to the predetermined angle the vehicle continues to drive upwardly while maintaining the predetermined angle.Type: GrantFiled: October 10, 2023Date of Patent: October 1, 2024Assignee: OPEX CorporationInventors: Joseph Valinsky, Alexander Stevens, Nathan Bloch, George Muttathil, David Baines
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Patent number: 12091253Abstract: A method and apparatus are provided for sorting or retrieving items to/from a plurality of destinations areas. The items are loaded onto one of a plurality of independently controlled delivery vehicles. The delivery vehicles follow a path to/from the destination areas that are positioned along the path. Along the path, the vehicles are scanned to determine if any item on the vehicles extends beyond a dimensional constraint. If it is determined that an item on a vehicle extends above the pre-determined threshold, the vehicle is controlled, such as by stopping or re-directing the vehicle. Once at the appropriate destination area, an item is transferred between the delivery vehicle and the destination area.Type: GrantFiled: March 30, 2022Date of Patent: September 17, 2024Assignee: OPEX CorporationInventors: Christopher Lynch, Alexander Stevens, Robert R. DeWitt, William L. Heins, III
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Patent number: 12077405Abstract: A method and apparatus for processing mail is provided. A feeder serially feeds envelope from a stack of mail. Two cutters at a cutting station cuts one or two edges of the envelopes. As the envelopes travel from the feeder to the cutters the envelope is jogged on two edges to justify the contents with the envelopes. Additionally, an improved feeder is provided to reduce the number of jams created when feeding the envelopes from the stack.Type: GrantFiled: November 24, 2020Date of Patent: September 3, 2024Assignee: OPEX CorporationInventors: John Allen, Robert R DeWitt, Joseph Valinsky
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Patent number: 12023714Abstract: A system is provided for processing documents. In particular, the system incorporates a feeder for feeding documents to a device for further processing of the documents. For instance, the system finds particular application in the field of document imaging in which a variety of documents of varying sizes and orientation are to be fed to an imaging system, such as a document scanner. The system may provide a sorting station that receives documents from a workstation and sorts the documents to a plurality of sort locations. The system may export the image data for the documents to a fileserver so that a remote operator can provide instructions for the processing of the documents so that the documents can be subsequently processed according to the instructions provided by the operator.Type: GrantFiled: May 1, 2020Date of Patent: July 2, 2024Assignee: OPEX CorporationInventors: James Walsh, Peter Patrick
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Patent number: 12017855Abstract: A vehicle for use in an inventory management system having a plurality of destination areas and a guide system includes a platform for receiving and transporting items to and from the destination areas, a plurality of motors, a first drive system, a second drive system, a transfer mechanism, and a clutch mechanism. The transfer system is configured to transfer and retrieve items to and from the destination areas, and the clutch mechanism is configured to engage and disengage the transfer mechanism from at least one of the motors, whereby the second drive system drives movement of the vehicle independently of the transfer mechanism.Type: GrantFiled: November 8, 2022Date of Patent: June 25, 2024Assignee: OPEX CorporationInventors: Alex Stevens, Joseph Valinsky
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Patent number: 11999570Abstract: A system may include a vehicle for delivering items and a moveable track that cooperates with the vehicle. The moveable track may cooperate with a storage system having storage locations for storing items. The vehicle may drive into the moveable track and lift the track using a vertical drive mechanism. The vehicle may include a horizontal drive system operable to drive the vehicle horizontally along the ground to carry the moveable track to a position adjacent the storage location. The vehicle may operate the vertical drive system to drop the moveable track adjacent the storage system. Additionally, the vehicle may operate the vertical drive to drive up the moveable track to an elevated position adjacent one of the storage locations in the storage system. The vehicle may include a transfer mechanism for transferring items between the vehicle and the storage location while the vehicle is in the elevated position.Type: GrantFiled: June 30, 2023Date of Patent: June 4, 2024Assignee: OPEX CorporationInventors: Joseph Valinsky, Alexander Stevens
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Patent number: 11985280Abstract: A method and apparatus for processing documents is provided. The documents may be conveyed to a feeder for feeding documents to a scanner. The scanner scans each document to obtain image data and then discharges the document to one or more output or sort locations. The system may include a skew reduction assembly for reducing skew in the documents as the documents are fed to the scanner. The system may also include elements for improving image quality and reducing document damage while the document is scanned. The system may further include features for improving the stacking of the discharged documents.Type: GrantFiled: March 30, 2023Date of Patent: May 14, 2024Assignee: OPEX CorporationInventors: Michael Sullivan, Kerry O'Mara, John Allen, James Walsh, Dobromir Kamburov, Michael Sparango, David Helmlinger, Peter Patrick
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Patent number: 11981510Abstract: A method for operating an automated storage and retrieval system includes transferring a first item storage container from an aisle to a first region of a first storage location, positioning a second item storage container in the aisle proximate the first item storage container, interlocking the second item storage container to the first item storage container by engaging a releasable coupling structure extending there between, and applying, in a first direction transverse to the aisle, a force to the second item storage container sufficient in magnitude and duration to cause the first item storage container to occupy the second region of the first storage location and the second item storage container to occupy the first region of the first storage location, whereby the first and second item storage containers remain interlocked while in the first storage location.Type: GrantFiled: March 10, 2022Date of Patent: May 14, 2024Assignee: OPEX CorporationInventors: Joseph Valinsky, Robert R. DeWitt, Alexander Stevens, Dhruva Kumar
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Patent number: 11975920Abstract: A system may include a vehicle for delivering items and a plurality of racks having a plurality of storage locations. The racks may be arranged to form one or more aisles. The vehicles are configured to drive horizontally along a path that may extend along a path under the racks that is parallel to the aisles. Additionally, the vehicles may be operated to turn while the vehicle is positioned under one of the racks. The vehicles may travel under the racks and cross one or more aisles to reach a particular column in one of the aisles. The vehicle climbs upwardly within the particular column to retrieve an item from a storage location in the column.Type: GrantFiled: August 11, 2022Date of Patent: May 7, 2024Assignee: OPEX CorporationInventors: Alexander Stevens, Joseph Valinsky