Patents Assigned to Orange Maker LLC
  • Patent number: 12083744
    Abstract: Set forth are methods for preparing encoded three-dimensional objects. Magnetic particles or particles containing compounds that emit identifiable spectra, or combinations of multiple different magnetic and/or spectral emitting particles are embedded in the 3D object during formation. The particles can be added into the build material before construction, injected in a controlled manner into the 3D object during formation or added to the surface of the object during or after formation. The embedded material allows information regarding when and how the product was manufactured and the materials used to produce the product.
    Type: Grant
    Filed: July 23, 2020
    Date of Patent: September 10, 2024
    Assignee: Orange Maker, LLC
    Inventors: Kurt Dudley, Shawn Mengel
  • Patent number: 11958235
    Abstract: Methods, devices and systems for efficient 3D printing using a single compact device are set forth. Some embodiments utilize a circular-shaped build area revolving symmetrically around a single center point utilizing a continuous helical printing process. Laser diodes or vertical-cavity surface-emitting lasers (VCSELs) are utilized as an energy source for curing the print material. The VCSELs can be integrated with the print head and can form an array which can be staggered or linear. In some embodiments, the VCSELs (and the corresponding print head) can be connected to a rotating platform, which can rotate independently from the revolving build area. In some embodiments, a thermoelectric cooler and/or a fluid cooler can provide cooling to the VCSELS.
    Type: Grant
    Filed: September 15, 2021
    Date of Patent: April 16, 2024
    Assignee: Orange Maker, LLC
    Inventors: Kurt Dudley, James Tersigni
  • Patent number: 11141908
    Abstract: Methods, devices and systems for efficient 3D printing that address conventional inefficiencies while utilizing a single compact device are set forth. Some embodiments utilize a circular-shaped build area revolving symmetrically around a single center point utilizing a continuous helical printing process. In some embodiments, vertical-cavity surface-emitting lasers (VCSELs) are utilized as an energy source for curing the print material. The VCSELs can be integrated with the print head and can form an array which can be staggered or linear. In some embodiments, the VCSELs (and the corresponding print head)can be connected to a rotating platform, which can rotate independently from the revolving build area. In some embodiments, a thermoelectric cooler and/or a fluid cooler can provide cooling to the VCSELS.
    Type: Grant
    Filed: January 22, 2018
    Date of Patent: October 12, 2021
    Assignee: Orange Maker LLC
    Inventors: Kurt Dudley, James Tersigni
  • Patent number: 10150247
    Abstract: A 3D printing system utilizes a circular-shaped build area revolving symmetrically around a single center point in a continuous helical printing process. A viscous, solidifyable liquid composition is deposited on a construction area where it is exposed to a solidifying medium to form a physical object that is attached to a build platform above and parallel to the construction zone. The build platform continuously rotates and simultaneously rises in a gradual programmed manner to continuously produce adhered layers of material deposited and bonded in a helical fashion. The construction area includes mechanisms to continuously remove therefrom excess build material not incorporated in the physical object formed.
    Type: Grant
    Filed: January 22, 2018
    Date of Patent: December 11, 2018
    Assignee: ORANGE MAKER LLC
    Inventor: Kurt Dudley
  • Patent number: 9937665
    Abstract: Methods, devices and systems for efficient 3D printing that address conventional inefficiencies while utilizing a single compact device are set forth. Some embodiments utilize a circular-shaped build area revolving symmetrically around a single center point utilizing a continuous helical printing process. In one embodiment a liquid photopolymer for solidification is deposited on a build platform to form the physical object The Build platform is continuously rotated and simultaneously raised in a gradual programmed manner. Focused from below the platform produces a single continuous “layer” of material deposited and bonded in a helical fashion.
    Type: Grant
    Filed: April 1, 2016
    Date of Patent: April 10, 2018
    Assignee: ORANGE MAKER, LLC
    Inventor: Kurt Dudley
  • Patent number: 9321215
    Abstract: Methods, devices and systems for efficient 3D printing that address conventional inefficiencies while utilizing a single compact device are set forth. Some embodiments utilize a circular-shaped build area revolving symmetrically around a single center point utilizing a continuous helical printing process. In one embodiment a liquid photopolymer for solidification is deposited on a build platform to form the physical object The Build platform is continuously rotated and simultaneously raised in a gradual programmed manner. Focused from below the platform produces a single continuous “layer” of material deposited and bonded in a helical fashion.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: April 26, 2016
    Assignee: ORANGE MAKER, LLC
    Inventor: Kurt Dudley
  • Publication number: 20140265034
    Abstract: Methods, devices and systems for efficient 3D printing that address conventional inefficiencies while utilizing a single compact device are set forth. Some embodiments utilize a circular-shaped build area revolving symmetrically around a single center point utilizing a continuous helical printing process. In one embodiment a liquid photopolymer for solidification is deposited on a build platform to form the physical object The Build platform is continuously rotated and simultaneously raised in a gradual programmed manner. Focused from below the platform produces a single continuous “layer” of material deposited and bonded in a helical fashion.
    Type: Application
    Filed: March 12, 2014
    Publication date: September 18, 2014
    Applicant: Orange Maker LLC
    Inventor: Kurt Dudley