Abstract: An apparatus and method for separating particulates from a flow of air and particulates in a vacuum cleaner. In one embodiment, the apparatus includes a removable vacuum cleaner filter having a flange portion with a flange aperture. A flexible, porous filter element portion is attached to the flange portion and is elongated along a filter axis. The filter element portion has a generally constant cross-sectional area when intersected by a plane generally perpendicular to the filter axis.

Abstract: An apparatus and method for housing a filter element of a vacuum cleaner. In one embodiment, the apparatus can include a housing body elongated along a housing axis. The housing body can include a partially porous material clamped at an upper end to an upper Support and at a lower end to a lower support. The upper and lower supports support the upper housing body relative to the vacuum cleaner. The housing body further includes an aperture for receiving a filter element and can have a generally constant cross-sectional area when intersected by a plane approximately perpendicular to the housing axis.

Abstract: An apparatus and method for transporting a flow of air and particulates through a vacuum cleaner. The apparatus can include a manifold with two inlet ports that collect two separate streams of the flow, combine the streams, and direct the combined flow toward a filter element through a single outlet port. The flow can expand within the manifold between the inlet ports and the outlet ports to decelerate the flow. The manifold can also include a storage receptacle for storing a belt used to drive a roller brush of the vacuum cleaner.

Abstract: An apparatus and method for transporting a flow of air and particulates through a vacuum cleaner. The apparatus can include an airflow propulsion device that draws the flow through an intake aperture and propels the flow through two upwardly-extending conduits toward a filter element housed in a filter housing. The conduits can have generally smooth internal walls and a combined flow area less than the flow area of the intake aperture to accelerate the flow upwardly toward the filter element.

Abstract: A high efficiency motor for low velocity and high volume fans and other applications includes an armature, a stator and a motor shaft. The armature is made from plates that collectively have a stack height that give the armature a thickness. The plates are keyed with a keyway and the motor shaft has a key to increase alignment accuracy and armature assembly efficiency. An armature aspect ratio is determined by the armature diameter divided by the armature thickness. Similarly a stator aspect ratio is determined by a stator diameter divided by a stator thickness. The armature and the stator aspect ratios are selected to increase torque output and lower rotational speed of the motor for various power output levels. Magnetic permeability properties of the armature and stator is selected to increase operating efficiency of the motor and decrease motor size.

Abstract: Apparatus and methods for particulate containment and collection are disclosed. In one aspect of the invention, an apparatus includes a shroud attachable to the floor machine and having a skirt portion positionable proximate a work surface to define an at least partially enclosed chamber therebetween, an intake member attached to the shroud and positioned proximate the chamber, the intake member having an intake aperture positionable proximate the work surface and in fluid communication with the chamber; and a vacuum duct having a first end fluidly coupled to the intake member and a second end coupleable to a vacuum source. The containment chamber confines at least some of the particulates produced by the floor machine, thereby improving the effectiveness of the vacuum source. The shroud may be removably attachable to the floor machine.

Abstract: A high efficiency motor for low velocity and high volume fans and other applications includes an armature, a stator and a motor shaft. The armature is made from plates that collectively have a stack height that give the armature a thickness. The plates are keyed with a keyway and the motor shaft has a key to increase alignment accuracy and armature assembly efficiency. An armature aspect ratio is determined by the armature diameter divided by the armature thickness. Similarly a stator aspect ratio is determined by a stator diameter divided by a stator thickness. The armature and the stator aspect ratios are selected to increase torque output and lower rotational speed of the motor for various power output levels. Magnetic permeability properties of the armature and stator is selected to increase operating efficiency of the motor and decrease motor size.