Abstract: Apparatus and methods for limiting interaction of electron beams produced by adjacent electron bean guns mounted within a vacuum chamber of a furnace. The apparatus may include one or more barriers that are suspended within the vacuum chamber between adjacent electron beam guns. The methods may include suspending one or more vertically extending barriers with the vacuum chamber between adjacent electron beam guns.

Abstract: A method for forming titanium alloys is described comprising first forming an ingot that includes: (a) from about 5.5 to about 6.75 weight percent aluminum (preferably from about 5.75 to about 6.5 weight percent aluminum), (b) from about 3.5 to about 4.5 weight percent vanadium (preferably from about 3.75 to about 4.25 weight percent vanadium), (c) from about 0.2 to about 0.8 weight percent iron, (d) from about 0.02 to about 0.2 weight percent chromium, (e) from about 0.04 to 0.2 weight percent nickel, (f) from is about 0.004 to about 0.1 weight percent cobalt, (g) from about 0.006 to 0.1 weight percent niobium, (h) from about 0 to about 0.20 weight percent carbon, (i) from about 0.22 to about 0.32 weight percent oxygen, (j) from about 0 to about 0.1 weight percent nitrogen, the balance being titanium and unavoidable impurities, each impurity totalling no more than about 0.2 weight percent, with the combined weight of the impurities totalling no more than about 0.5 weight percent.

Abstract: An improved high-modulus, low-cost, castable, weldable titanium alloy and a process for making such an alloy is provided. In general, titanium is alloyed with about 0.75 weight percent iron and about 8 weight percent aluminum to result in an alloy with a modulus of over 21.times.10.sup.6 psi. This modulus is above the modulus for conventional castable titanium alloys, such as the commercially-available castable titanium alloy containing 6 weight percent aluminum and 4 weight percent vanadium.Applications for this alloy include golf club heads, which can be fabricated by casting a golf club head body from the above alloy and welding a sole plate onto the cast golf club head body. This provides a golf club head with superior energy transfer characteristics for hitting a golf ball.

Abstract: A cold hearth furnace for refining of selected metals, such as titanium, is described. The furnace includes a melting hearth and a transport hearth arranged linearly. A pair of barriers partially block the flow of molten materials to mix it, allowing impurities to vaporize and preventing splattering of the material in the melting hearth from contaminating the final product.

Abstract: A method for forming titanium alloys is described comprising first forming an ingot that includes: (a) from about 5.5 to about 6.75 weight percent aluminum (preferably from about 5.75 to about 6.5 weight percent aluminum), (b) from about 3.5 to about 4.5 weight percent vanadium (preferably from about 3.75 to about 4.25 weight percent vanadium), (c) from about 0.2 to about 0.8 weight percent iron, (d) from about 0.02 to about 0.2 weight percent chromium, (e) from about 0.04 to 0.2 weight percent nickel, (f) from about 0.004 to about 0.1 weight percent cobalt, (g) from about 0.006 to 0.1 weight percent niobium, (h) from about 0 to about 0.20 weight percent carbon, (i) from about 0.22 to about 0.32 weight percent oxygen, (j) from about 0 to about 0.1 weight percent nitrogen, the balance being titanium and unavoidable impurities, each impurity totalling no more than about 0.2 weight percent, with the combined weight of the impurities totalling no more than about 0.5 weight percent.

Abstract: A device for electrolytic production of elemental magnesium by electrolysis of magnesium chloride in a molten salt bath, including a magnesium transfer trough comprising a semicircular section of a standard steel pipe mounted straddling the upper edge of a steel cathode plate, with cross slots for utilization of the full channel, the trough everywhere curving away from its nearest approach to the anode surface, to minimize production of unwanted magnesium on its exterior surface. The method entails the use of a destructible spacer for placing the anode accurately in place between a pair of opposing cathode plates.

Abstract: A system and method for conditioning and recycling inert gases which are used in a plasma furnace. The method comprises the steps of receiving the gas that is output from the plasma furnace and cooling the gas to a desired temperature. Substantially all the dust is removed from the gas and then the gas is compressed to the desired pressure using an oil-flooded screw compressor. Any oil which is introduced by the compressor is removed from the gas and an alarm is provided to signal a high oil level. Substantially all water vapor in the gas is removed and the gas is filtered to remove any remaining dust and small particulates. The amounts of water vapor and oxygen in the gas are monitored. The gas is then recycled to the plasma furnace.