Abstract: Method of handling proppant at a well site using a plurality of modular proppant containers in which first and second modular proppant container in a filled state are removed from delivery transport vehicles and transferred to first and second cradle positions on a support structure using one or more heavy-duty handlers. Proppant is discharged by gravity feed from the outlet of the first and second modular proppant containers and directed to a hopper until the modular proppant containers are in an empty state.

Abstract: An apparatus to support a proppant container includes a frame to receive and support the proppant container. The frame has a top surface that receives and positions the proppant container in an elevated position. The apparatus also includes a box guide assembly positioned on the top surface a box guide assembly connected to the top surface of the frame for defining a cradle section having four corners. The box guide assembly including a box guide positioned at each of the corners. Each box guide has a corner member extending upwardly from the top surface along a peripheral edge of the frame and a guide member extending adjacent the corner member. The guide member include an inclined face for aligning the proppant container in the cradle section. The box guide assembly guides the proppant container into the cradle section when loaded onto the frame in the elevated position.

Abstract: An apparatus for delivering proppant to a well site includes a plurality of proppant containers. The apparatus also includes a support structure having a bed and a structural framework extending down from the bed. The plurality of proppant container are structurally supported on top of the bed. A bin is disposed within the structural frame work below the bed. A conveyor cooperates with the bin for transporting proppant from the bin to a desired location at the well site. Proppant discharged from one or more of the plurality of proppant containers positioned on the bed above the bin is received in the bin and delivered to the well site by the conveyor.

Abstract: Method of handling proppant at a well site using a plurality of modular proppant containers in which first and second modular proppant container in a filled state are removed from delivery transport vehicles and transferred to first and second cradle positions on a support structure using one or more heavy-duty handlers. Proppant is discharged by gravity feed from the outlet of the first and second modular proppant containers and directed to a hopper until the modular proppant containers are in an empty state.

Abstract: An apparatus to support a proppant container includes a frame to receive and support the proppant container. The frame has a top surface that receives and positions the proppant container in an elevated position. The apparatus also includes a box guide assembly positioned on the top surface a box guide assembly connected to the top surface of the frame for defining a cradle section having four corners. The box guide assembly including a box guide positioned at each of the corners. Each box guide has a corner member extending upwardly from the top surface along a peripheral edge of the frame and a guide member extending adjacent the corner member. The guide member include an inclined face for aligning the proppant container in the cradle section. The box guide assembly guides the proppant container into the cradle section when loaded onto the frame in the elevated position.

Abstract: A method is disclosed for storing and moving proppant. A supply of fracking proppant is provided at a remote location. A plurality of containers are provided to the desired location, each container having a top, a plurality of walls extending from the top and terminating at an outlet for discharge of proppant therefrom and a flow gate positioned adjacent the outlet to control flow of proppant from an interior volume of the container through the outlet. The plurality of containers are filled with fracking proppant at the remote location, then transported from the remote location to a well site location. The plurality of containers are staged at the well site location and the amount of proppant on hand at the well site location is tracked.

Abstract: An apparatus and process for delivering proppant to a well site has a trailer with a bed thereon and at least one track of rollers extending in parallel relationship to the longitudinal axis of the trailer. The track of rollers extend substantially for an entire length of the bed of the trailer. At least one proppant container is translatably positioned on the track of rollers. The proppant container is movable along the array of rollers from one end of the bed to an opposite end of the bed. A bin can be removably positioned below the bed of the trailer in a position rearward of the front end of the trailer and forward of a rear end of the trailer so as to allow the proppant container to discharge into the bin. A conveyor is cooperative with the bin so as to move proppant from the bin to a location at the well site.

Abstract: An apparatus for the transport and storage of proppant has a container with a top wall, a pair of end walls and a pair of side walls. The pair of side walls extend between the pair of end walls. The container has a bottom discharge opening. The container includes a funnel extending from the pair of side walls and from the pair of and walls toward the bottom discharge opening. The funnel has sides extending in an angle of greater than 25° with respect to horizontal. The funnel includes a pair of side plates extending respectively from the pair of side walls toward the bottom discharge opening and a pair of end plates extending respectively from the pair of end walls toward the bottom discharge opening. Each of the side plates and the end plates is formed of a stainless steel material.

Abstract: Embodiments of the present disclosure include an apparatus to support a proppant container including a frame to receive and support the proppant container, the frame having a top surface that receives and positions the proppant container above a conveyor to carry proppant disposed thereon away from the proppant container. The apparatus also includes a box guide assembly positioned on the top surface including a corner assembly having two wall segments, and a guide member extending upwardly and positioned adjacent the corner assembly, the guide member including tapered portion of the guide member, the taper having a first width at a top portion of the guide member smaller than a second width at a bottom portion of the guide member. The tapered portion contacts and directs the proppant container to a desired location.

Abstract: A system is disclosed for conveying proppant from a container to fracking operation equipment. The system includes a proppant delivery assembly having a frame supporting the container adjacent a proppant mover having a conveyor, a shroud enclosing a portion of the conveyor, a proppant chamber coupled to the shroud and a chute coupled to the proppant chamber. The system also includes a dust collection assembly fluidly coupled to the proppant mover to collect the dust particles contained therein. The dust collection assembly includes an air mover, a hood with a dust receptacle, and ductwork coupling the air mover to the dust receptacle. An air flow is generated along a flow path through the dust receptacle and the ductwork to the air mover such that a suction pressure generated by the air mover is sufficient to only capture and remove the dust particles, thus reducing a risk of capturing the proppant.

Abstract: A method of delivering proppant to a well site has the steps of transporting a load of proppant in a vessel to a desired location, moving the load of proppant from the vessel into a container so as to create a proppant-loaded container, unloading the proppant-loaded container into a pneumatic bulk trailer, and transporting the unloaded proppant in the pneumatic bulk trailer to well site. The container is placed onto a bed of a truck and moved in proximity to the vessel. The proppant-loaded container is placed onto a tilting mechanism and then tilted so that the proppant is discharged through a flow gate of a container into a hopper. The proppant in the hopper can then be conveyed to the pneumatic bulk trailer.

Abstract: Embodiments of the present disclosure a system for capturing proppant dust particles when positioned at a fracking operation site including a proppant delivery assembly to receive one or more containers having proppant stored therein. The system dispenses the proppant from the one or more containers and delivers the proppant to other fracking operation equipment. Moreover, the system includes a dust collection assembly positioned proximate and associated with the proppant delivery assembly to capture dust particles released by movement and settling of the proppant when being dispensed and delivered by the proppant delivery assembly. The dust collection assembly is positioned to direct an air flow in a flow path overlying the dust particles to capture the dust particles and move the dust particles away from the proppant thereby reducing risk of dust exposure to fracking operation site personnel.

Abstract: A proppant discharge system has a container with an outlet positioned in a bottom thereof and a gate affixed adjacent the outlet so as to be movable between a first position covering the outlet to a second position opening the outlet, and a support structure having an actuator thereon. The container is removably positioned on the top surface of the support structure. The actuator is engageable with gate so as to move the gate from the first position to the second position. A conveyor underlies the container so as to receive proppant as discharged from the container through the outlet. The container can be a ten foot ISO container.

Abstract: A proppant discharge system includes a container having an outlet formed at a bottom thereof, a gate affixed at the outlet and positioned on the floor of the container so as to be movable between a first position covering the outlet to a second position opening the outlet, a support structure having the container positioned on the top surface thereof. The support structure has at least one actuator affixed thereto. The actuator is positioned so as to move the gate between the first position and the second position. The container has a cage affixed on the floor thereof in a position over the outlet. The gate is positioned within the cage and is movable by the actuator so as to open the gate so as to allow proppant to be discharged therefrom.

Abstract: A proppant discharge system has a container with an outlet formed at a bottom thereof and a gate slidably affixed at the outlet so as to be movable between a first position covering the outlet to second position opening the outlet, and a support structure having an actuator thereon. The container is removably positioned on the top surface of the support structure. The actuator is engageable with gate so as to move the gate from the first position to the second position. A conveyor underlies the container so as to receive proppant as discharged from the container through the outlet. The container is a ten foot ISO container.

Abstract: Embodiments of the present disclosure include a trailer assembly for transporting a plurality of proppant containers along a roadway, and associated methods. The trailer assembly includes a skeletal frame having open areas between structural components to enhance weight reduction of the frame, and first, second, third, and connector sections. Additionally, the frame includes a pair of spaced-apart side rails and three or more wheel and axle assemblies to facilitate movement of the trailer assembly. The trailer assembly includes a first pair of outriggers coupled to and arranged transverse the pair of side rails, and a second pair of outriggers arranged proximate the first pair of outriggers. The outriggers have a coupling element positioned at each distal end to engage and secure a proppant container of the plurality of proppant containers to the trailer assembly. Each distal end is positioned to extend outwardly from an axis of the trailer.

Abstract: A proppant discharge system has a container with an outlet formed at a bottom thereof and a gate slidably affixed at the outlet so as to be movable between a first position covering the outlet to a second position opening the outlet, and a support structure having an actuator thereon. The container is removably positioned on the top surface of the support structure. The actuator is engageable with gate so as to move the gate from the first position to the second position. A conveyor underlies the container so as to receive proppant as discharged from the container through the outlet. The container is a ten foot ISO container.

Abstract: A system for conveying proppant includes a conveyor assembly having a conveyor belt that receives proppant from one or more containers having proppant stored therein. The system also includes a conveyor auxiliary unit connected to an end of the conveyor assembly having one or more joints to enable expansion and collapse of the conveyor belt from the conveyor assembly. The system further includes a proppant chute to direct the proppant from the conveyor belt into a blending hopper, the proppant chute being positioned at a higher elevation than an inlet of the blending hopper.

Abstract: An apparatus and process for delivering proppant to a well site has a trailer with a bed thereon and at least one track of rollers extending in parallel relationship to the longitudinal axis of the trailer. The track of rollers extend substantially for an entire length of the bed of the trailer. At least one proppant container is translatably positioned on the track of rollers. The proppant container is movable along the array of rollers from one end of the bed to an opposite end of the bed. A bin can be removably positioned below the bed of the trailer in a position rearward of the front end of the trailer and forward of a rear end of the trailer so as to allow the proppant container to discharge into the bin. A conveyor is cooperative with the bin so as to move proppant from the bin to a location at the well site.

Abstract: An apparatus and process for delivering proppant to a well site has a trailer with a bed thereon and at least one track of rollers extending in parallel relationship to the longitudinal axis of the trailer. The track of rollers extend substantially for an entire length of the bed of the trailer. At least one proppant container is translatably positioned on the track of rollers. The proppant container is movable along the array of rollers from one end of the bed to an opposite end of the bed. A bin can be removably positioned below the bed of the trailer in a position rearward of the front end of the trailer and forward of a rear end of the trailer so as to allow the proppant container to discharge into the bin. A conveyor is cooperative with the bin so as to move proppant from the bin to a location at the well site.