Abstract: A system (10) and method by which an orthodontic appliance (25) is automatically designed and manufactured from digital lower jaw and tooth shape data of a patient provides for the scanning of the mouth of a patient (12), preferably from a model (20) of the patient's mouth, to produce a three-dimensional digitized model (26) of the shapes of the patient's teeth and their positions in the patient's mouth. Then a computer (30) calculates the post-treatment positions of the teeth and produces three-dimensional images of the teeth, individually and in their calculated positions.

Abstract: Described herein are methods, systems, and apparatus for shape-setting hyperelastic, single-crystal shape memory alloy (SMA) material while preserving the hyperelastic properties of the material. Also described are hyperelastic, single-crystal SMA devices that have been shape set by these methods. In particular, described herein are hyperelastic, single crystal SMA dental archwires and methods of forming them while preserving the hyperelastic properties, e.g., without significant grain boundaries in the crystal structure.

Abstract: Metal ingots for forming single-crystal shape-memory alloys (SMAs) may be fabricated with high reliability and control by alloying thin layers of material together. In this method, a reactive layer (e.g., aluminum) is provided in thin flat layers between layers of other materials (e.g., copper and layers of nickel). When the stacked layers are vacuum heated in a crucible to the melting temperature of the reactive layer, it becomes reactive and chemically bonds to the other layers, and may form eutectics that, as the temperature is further increased, melt homogeneously and congruently at temperatures below the melting temperatures of copper and nickel. Oxidation and evaporation are greatly reduced compared to other methods of alloying, and loss of material from turbulence is minimized.

Abstract: Metal ingots for forming single-crystal shape-memory alloys (SMAs) may be fabricated with high reliability and control by alloying thin layers of material together. In this method, a reactive layer (e.g., aluminum) is provided in thin flat layers between layers of other materials (e.g., copper and layers of nickel). When the stacked layers are vacuum heated in a crucible to the melting temperature of the reactive layer, it becomes reactive and chemically bonds to the other layers, and may form eutectics that, as the temperature is further increased, melt homogeneously and congruently at temperatures below the melting temperatures of copper and nickel. Oxidation and evaporation are greatly reduced compared to other methods of alloying, and loss of material from turbulence is minimized.

Abstract: An archwire assembly comprises an archwire with a crimpable sleeve adapted to slidably move along the archwire so as to be positioned between two adjacent brackets of orthodontic braces. The archwire assembly further includes a stop applied to the archwire and adapted to limit the movement of the sleeve along the archwire. The stop may include removable stops where the sleeve is movable along the archwire between the stops. The removable stops may be movable along the archwire with the application of a sufficient force. The stop may also include a friction-creating substance applied to either the sleeve or the archwire such that it takes a sufficient force to move the sleeve along the archwire. The stop may also include a partially crimped sleeve applied to the archwire such that it takes a sufficient force to move the sleeve along the archwire.

Abstract: Various features are provided for a custom orthodontic appliance manufacturing or designing system. These include features for inputting of data of patient anatomy and practitioner decisions, features for interactively or automatically manipulating data to arrive at applicant characteristics, and features for affecting design or manufacture of the appliance.

Abstract: An apparatus and method for heating an endodontic instrument by infrared radiation includes a housing defining a chamber. An infrared heating element is positioned within the chamber. The housing includes an aperture and an adjacent holder for holding the endodontic instrument, such as an obturator. The endodontic instrument held by the holder extends through the aperture and into the chamber. The infrared heating element directs infrared radiation toward the endodontic instrument, which heats the endodontic instrument.

Abstract: A wand having a housing is coupled to an intra-oral imaging system. The wand comprises a first device and a second device coupled to the housing. The first device is an intra-oral imaging device for capturing images of a patient's teeth, and the second device provides an additional function.

Abstract: An imaging device is coupled to a wand having an optical source that generates light at a metrology wavelength, wherein the wand is included in an intra-oral imaging system. The imaging device comprises a spectral filter that transmits the light of the metrology wavelength and blocks light of other wavelengths. The imaging device also comprises a lens coupled to the spectral filter. Additionally, the imaging device further comprises a sensor, wherein the light of the metrology wavelength is incident on the sensor after being transmitted through the lens and the spectral filter, and wherein the sensor converts the light of the metrology wavelength that is incident on the sensor, into electrical signals to generate intra-oral imagery.

Abstract: An orthodontic bracket for coupling an archwire with a tooth includes a bracket body that has an archwire slot adapted to receive the archwire. A movable member is engaged with the bracket body and is movable between an opened position and a closed position. The bracket body and movable member are made from a transparent or translucent ceramic for improved aesthetics. The bracket body may include one or more stop surfaces that limit movement of the moveable member in the gingival direction. The bracket body may include a support surface that is positioned lingually of a labial edge of the archwire slot. The moveable member may include a bracket-engaging portion having a first surface confronting the bracket body and a slot-covering portion having a second surface confronting the archwire slot, the first and second surfaces being offset from one another.

Abstract: A system for debinding a green body in the form of an orthodontic appliance may include a pressure vessel configured to contain a supercritical fluid. A source of a fluid chemical may be coupled to the pressure vessel to supply the fluid chemical to the pressure vessel. A heat source may be configured to heat the fluid chemical. A pump may pressurize the fluid chemical to at least the supercritical pressure. A collection vessel is coupled to the pressure vessel to capture the binder removed from the green bodies as at least the pressure of the supercritical fluid is reduced. A method of manufacturing an orthodontic appliance includes exposing green bodies including particles and a binder to a supercritical fluid to remove at least some of the binder from the green bodies, and collecting the removed binder from the supercritical fluid as the supercritical fluid transitions to a non-supercritical fluid.

Abstract: A self-ligating orthodontic bracket for captivating an archwire with a tooth. The bracket includes a bracket body mountable to a tooth and a self-ligating mechanism having an archwire slot and a ligating slide. The ligating slide is movable between an open position in which an archwire is insertable into the archwire slot and a closed position in which the archwire is retained in the archwire slot. The bracket body may be formed from a non-metallic material, such as a polymer, a filled polymer composite, or a ceramic, and the self-ligating mechanism may be formed from a metal. The bracket may include a resilient engagement member with a detent positioned to engage an aperture or throughhole extending through the ligating slide when the ligating slide is in the closed position.

Abstract: We describe herein biocompatible single crystal Cu-based shape memory alloys (SMAs). In particular, we show biocompatibility based on MEM elution cell cytotoxicity, ISO intramuscular implant, and hemo-compatibility tests producing negative cytotoxic results. This biocompatibility may be attributed to the formation of a durable oxide surface layer analogous to the titanium oxide layer that inhibits body fluid reaction to titanium nickel alloys, and/or the non-existence of crystal domain boundaries may inhibit corrosive chemical attack. Methods for controlling the formation of the protective aluminum oxide layer are also described, as are devices including such biocompatible single crystal copper-based SMAs.

Abstract: An apparatus for controlling asymmetrical coasting of an endodontic reciprocating motor includes a controller operatively connected to the endodontic motor. The controller may include a processing unit that is configured to direct the rotation of the endodontic motor in the forward direction for a coast time and configured to direct the rotation of the endodontic motor in the reverse direction for a coast time. The forward coast time is separately calculated from the reverse coast time. A method for asymmetrically coasting a reciprocating endodontic motor includes rotating an endodontic motor in a forward direction and calculating a forward coast time for the forward direction and coasting the endodontic motor in the forward direction for the calculated forward coast time. After coasting the endodontic motor in the forward direction, the endodontic motor is rotated in a reverse direction. The reverse coast time is different than the forward coast time.

Abstract: An apparatus and method for heating an endodontic instrument by infrared radiation includes a housing defining a chamber. An infrared heating element is positioned within the chamber. The housing includes an aperture and an adjacent holder for holding the endodontic instrument, such as an obturator. The endodontic instrument held by the holder extends through the aperture and into the chamber. The infrared heating element directs infrared radiation toward the endodontic instrument, which heats the endodontic instrument.

Abstract: An orthodontic appliance for use in orthodontic treatment. The orthodontic appliance is selected from the group consisting of an orthodontic bracket, an orthodontic archwire, an orthodontic tool, and a discrete component thereof. The orthodontic appliance is made of a metallic glass. The orthodontic appliance may be an orthodontic bracket for coupling an archwire with a tooth. The orthodontic bracket comprises a bracket body including an archwire slot, the bracket body being made of a metallic glass. The orthodontic bracket further comprises a movable member made of a metallic glass and operatively coupled to the bracket body and movable between an opened position in which the archwire is insertable into the archwire slot and a closed position in which the movable member retains the archwire in the archwire slot. The orthodontic bracket further comprises a pin coupling the movable member to the bracket body.

Abstract: Various features are provided for a custom orthodontic appliance manufacturing or designing system. These include features for inputting of data of patient anatomy and practitioner decisions, features for interactively or automatically manipulating data to arrive at appliance characteristics, and features for affecting design or manufacture of the appliance.

Abstract: An orthodontic bracket having a bracket body configured to be mounted to a tooth includes an archwire slot having a base surface defining a base plane and a slide engagement track defining a translation plane. The translation plane is angled with respect to the base plane. A ligating slide is engaged with the slide engagement track of the bracket body and movable along the slide engagement track and parallel to the translation plane between an opened position, in which an archwire is insertable into the archwire slot, and a closed position, in which the archwire is retained within the archwire slot. The translation plane is angled with respect to the base plane so as to prevent the ligating slide from contacting the gingiva surrounding the tooth when the ligating slide is moved to the opened position.

Abstract: A portable three-dimensional intra-oral imaging system is comprised of a processor, a housing encasing the processor, an imaging sensor extensibly coupled to the housing for capturing images, and a touchscreen display to display the images acquired by the imaging sensor. An arm is coupled to the housing and supports the touchscreen display, wherein the arm is configurable to be retracted and protracted to allow placement of the touchscreen display within a range of heights. A handle of the housing is provided for portability.

Abstract: Dental arches of single-crystal shape memory alloys, methods of fabrication and apparatus for fabrication. The methods include drawing a single crystal of a shape memory alloy from a melt of the alloy. This is followed by heating, forming, and quenching the crystal sufficiently rapid to limit the formation of alloy precipitates to an amount which retains hyperelastic composition and properties of the crystal.