Abstract: A multi-component frame includes a first component made from a rigid structural material and a second component connected to at least an end portion the first component. The first component is constructed from a metal or metal alloy, and the second component is constructed from a material different from the first component. The first and second components form at least part of a length of the multi-component frame.

Abstract: A liner for an orthopedic or prosthetic device includes a core formed from a porous and compressible material, a first layer secured to the first side of the core and forming a first surface to the liner, and a second layer secured to the second side of the core and forming a second surface to the liner. The first and second layers may comprise different properties from one another and be formed from different materials including fabrics and polymeric materials. A polymeric film may be secured to the core or one of the layers to define at least part of a surface of the liner.

Abstract: A method for making a prosthetic liner includes the steps of providing a textile sleeve, applying an uncured silicone material onto an inner surface of the textile sleeve and impregnating interstices of a high-density knit structure of the textile sleeve. The silicone material is a fast-cure silicone material arranged to reach at least 90% cross-linking faster than conventional silicone material. The silicone material is preferably limited to the inner surface of the textile sleeve, whereas the outer surface is devoid of the silicone material. The silicone defines an inner layer forming the interior surface of the liner, and the outer surface of the textile sleeve forms the exterior surface of the liner. A thickness of the liner from the interior surface of the liner to the inner surface of textile layer consists of the silicone of the inner layer.

Abstract: A knitted interface comprises a knitted structure formed from a plurality of elastomeric polymer filaments having a plurality of interstices permitting a transfer of air therethrough. The elastomeric polymer filaments may have a solid or hollow cross-section. The interstices vary in shape and size according to a knit density of the knitted structure upon movement or radial distension of the knitted interface. The elastomeric polymer filaments may be made from silicone.

Abstract: An orthosis includes a footplate having a heel portion, a midfoot portion, and a longitudinal axis extending between the heel and midfoot portions. A first deflection zone is defined along a length of the footplate anterior of the heel portion and through which the footplate is arranged to flex during gait to accommodate dorsiflexion of a foot of a user positioned on the footplate. At least one strut is connected to the heel portion of the footplate and extends upwardly therefrom and a connecting portion connects the at least one strut to the heel portion.

Abstract: A connector for a strap includes a buckle assembly having a base part, and a strap mount flexibly depending from the buckle assembly. The strap mount is integrally connected to the base part such that the base part is rigid when the strap mount bends relative thereto.

Abstract: A magnetic locking actuator for a prosthetic or orthotic device is provided. The actuator includes a first component including one or more magnets and a second component including one or more magnets. The first and second components are coupled to separate portions of the device. The magnets allow for adjustment of a length of the actuator to adjust an angular orientation of the first and second portions of the device. When magnets in the second component are aligned with magnets in the first component having an opposite polarity, a position of the second component is fixed relative to the first component, locking the actuator. When magnets in the second component are not aligned with magnets in the first component having the opposite polarity, the position of the second component is adjustable relative to the first component, thereby allowing adjustment of the height of the actuator.

Abstract: A thoracic lumbar sacral orthosis attachment for configuring an orthopedic device as a thoracic lumbar sacral orthosis by connecting the attachment to the orthopedic device. The attachment has an anterior aspect including an anterior panel arranged to connect to an orthopedic device. An anterior thoracic extension (ATE) is securable to the anterior panel, and a support bar extends from the ATE. A strap system includes an axillary strap system and/or a shoulder strap system removably securing onto a surface of the orthopedic device, and/or the ATE.

Abstract: A prosthetic system includes a prosthetic foot with a foot member defining a first end portion, a second end portion, and an intermediate portion defining a curvature and extending between the first and second end portions. A pump mechanism is coupled to the foot member. The pump mechanism includes a housing defining a cavity, and a membrane situated in the cavity. The pump mechanism is movable between an original configuration and an expanded configuration. A movable member includes a first portion coupled to the membrane and a second portion arranged to slidably engage the foot member. Relative movement between the first and second end portions moves the first portion of the movable member relative to the housing and slides the second portion along a length of the foot member to shift the pump mechanism between the original and expanded configurations.

Abstract: An orthopedic device comprises a body having a monolithic structure and arranged to form a closed circumference in a secured configuration, the body having a predetermined shape in an unsecured configuration. The body is formed continuously without interruption from at least one polymeric material. A method for making the orthopedic device includes providing a schematic including a model representing a body part for which the orthopedic device is intended, providing at least one array of coordinates and indicia corresponding to the coordinates proximate to the model at a plurality of locations along the model, and providing a scale set corresponding to the coordinates. The dimensions obtained from measuring the body part may be used to form a custom-shaped orthopedic device.

Abstract: A prosthetic attachment system includes an insert arranged for connection to a prosthetic liner, and an attachment unit arranged for connection to a distal end of a prosthetic socket. The attachment unit comprises a body defining an axis and a central opening for selectively receiving the insert. The body carries a plurality of locking elements that are distributed circumferentially about the axis and radially repositionable relative to the axis. A release mechanism is slidably positioned on an outer surface of the body to move the prosthetic attachment system between a locked configuration in which the locking elements are radially repositioned to lock the insert in the central opening of the body and an unlocked configuration in which the insert is released from the central opening.

Abstract: A prosthetic socket system having an interchangeable distal end, includes a prosthetic socket defining a substantially rigid base, and a funnel formed from a polymeric material and removably attached to the base of a prosthetic socket. The funnel is arranged to be positioned in the base, and is configured and dimensioned to accommodate a distal end of a residual limb.

Abstract: An interface system in an exoskeleton includes a base support, a strap assembly, and posterior strut. The posterior strut has a vertical member defining a lower end connecting to the base support, and an upper end connecting to first and second transverse members extending in opposed directions from the vertical member. The first and second transverse members connect to the strap assembly. The interface system is adapted to receive and support an assistive device adapted to augment a user's performance and mitigate repetitive strain injuries.

Abstract: A spinal orthosis includes a rear panel, and first and second belt members securing to the rear panel. The first and second belt members each define a first end secured to a first side of the rear panel and a second end having a foldable portion adapted to fold over a first surface of the first and second belt members and secure to the first surface to reduce a length of the first and second belt members. First and second front closures are secured to the second ends of the first and second belt members, respectively, and arranged for removably securing to one another to form a continuously circumferential loop with the rear panel and the first and second belt members. A kit or method may be provided for sizing the belt members with a sizing device for forming a predetermined distance between the first and second belt members.

Abstract: A multi-component frame includes a first component made from a rigid structural material and a second component connected to at least an end portion the first component. The first component is constructed from a metal or metal alloy, and the second component is constructed from a material different from the first component. The first and second components form at least part of a length of the multi-component frame.

Abstract: An orthopedic device comprising a first shell, a second shell, and a hinge connecting to the first and second shells. A first strap having a first end slidably connects to the first shell and a second end removably anchors to the second shell. An overlay extends over a portion of the first shell and forms a clearance with the first shell into which the first end of the first strap extends. Portions of the overlay secure to the first shell outside of the clearance.

Abstract: An orthopedic device includes a frame, a brace component, and a suspension element supporting the brace component and connecting the brace component to the frame. The suspension element is suspended relative to the frame and capable of independent movement relative thereto in a controlled manner.

Abstract: Prosthetic feet that provide improved rollover and performance are provided. A prosthetic foot can include a lower foot member extending from a heel end to a toe end, a second foot member disposed above the lower foot member, and an optional third foot member disposed above the second foot member. The second foot member is tapered such that its thickness decreases toward the proximal end. Optionally, the second foot member can taper toward its distal end as well as toward its proximal end from an intermediate location on the second foot member. The third foot member can be tapered such that its thickness decreases toward the distal end. There can be a gap between a distal end of the third foot member and the second foot member that closes during dorsiflexion of the prosthetic foot during use and provides dynamic stiffness control to the prosthetic foot.