Abstract: The present disclosure is directed to an injection nozzle with a nozzle head including at least one discharge opening for injecting molding material into a mold cavity of a thereto interconnected injection mold and forming therein a molded body. At least one positively controlled closure element movably supported in the nozzle head for closing a communication opening in the connected injection mold. An actuator cylinder comprises a first piston which is interconnected to the closure element. The first piston is arranged movable between a first position, in which the closure element is fully closed, and a second position in which the closure element is fully open. A second piston is interconnected to the closure element, and is arranged movable between a third position in which the second piston is not interconnected to the closure element and a fourth position in which the closure element is limited in an intermediate position.

Abstract: The present disclosure is directed to an injection nozzle for an injection molding device comprising a drive train for at least one closure element arranged movable in a nozzle head in a first direction. The drive train comprises a cam mechanism with a cam head comprising a wedge and at least one side plate. The wedge and the side plate are together arranged moveable in a second direction. Per closure element the wedge comprises at least one first drive surface which interacts with a second drive surface arranged at the closure element at least during closing of the closure element. The at least one side plate comprises a third drive surface which interacts with a fourth drive surface arranged at the closure element at least during opening of the closure element.

Abstract: An injection molding apparatus may include a first mold plate and a second mold plate. The second mold plate may be movable outside an injection molding station defined by these mold plates. The second mold plate may carry parts of type A? and parts of type B? molded at the same time within the injection molding station. A transferring mechanism may carry the second mold plate to removing and assembling stations where molded parts A? are first removed from the second mold plate and next parts A? are positioned relative molded parts B?, where the molded parts B? and A? are finally assembled. Simultaneously other parts A? and B? may be molded at the injection molding station using an additional and identical second mold plate. Depending on the application, molded parts A? and B? may be made of the same or different materials.

Abstract: Actuator for a hot runner injection molding apparatus, comprising at least one nozzle for side gating with at least one valve gate comprising a valve pin for closing a communication opening in a mold cavity, a valve pin actuating means coupled with the at least one valve pin, which is moveable back and forth along a first axis (A), whereby the at least one valve pin is moveable along a second axis (B), which is arranged at an angle (?) to the first axis (A), and an actuator for driving the valve pin actuating means. The available speed of moving the valve pins and the possibility of multiple locations of positioning the valve pins relative to the mold gates ensures a a reduction of the injection pressure in the mold cavity and thus a reduction of mold core shifting, the possibility to fill at the same time mold cavities of different sizes and allows for defect free molded parts.

Abstract: An injection molding apparatus is used for making parts having a hollow portion that is disposed under an angle relative to an axis. The molded parts are ejected when a movable stripper plate is displaced relative to the mold core used to cool the angled portion of the molded part. The stripper plate includes cooling channels and a cooling outlet. The cooling outlet is coupled to a cooling inlet of a movable cooling slider element. Leakage of a cooling fluid is prevented by using a sealing device and sealing elements between the cooling slider and a cooling manifold retaining the mold cores when the stripper plate is used during the ejection of the molded parts from the mold cores.

Abstract: An injection molding apparatus and an method for the manufacture of moldable articles having an injection manifold, a plurality of hot runner nozzles, a first nozzle heater, a plurality of mold cavities positioned to receive molten material from the plurality of the hot runner nozzles, each mold cavity having at least one mold gate orifice and a mold cavity heater surrounding each mold cavity at least partially and a thermocouple associated with the mold cavity to measure directly or indirectly a temperature generated by the mold cavity heater.

Abstract: A nozzle heater assembly coupled to a hot runner nozzle includes a heater support made of at least two support segments spaced apart by a gap. A heater element secured to both support segments is configured to limit the gap between the two segments. The nozzle heater assembly to be coupled to a hot runner may also include in other applications a heater support formed of a single piece and configured as a hollow helical tube including at least two axial gaps. A heater element is secured to the helical tube, where the helical tube can be compressed or stretched axially to alter a clamping force generated when the helical tube and the heater are coupled to the hot runner nozzle.

Abstract: A heater and thermocouple assembly for use with a hot runner nozzle with an elongated heater body, said heater body having at least one first heating section, which in operation is positioned adjacent to the front end portion of the hot runner nozzle, and at least one second heating section which in operation is positioned adjacent to a nozzle head of the hot runner nozzle and has an at least partly annular distance section with a wall which is arranged between the first and second heating sections.

Abstract: Injection molding machine comprising at least one first and one second injection unit having a chamber for injecting a plasticized molding material and a piston for advancing a predetermined amount of plasticized molding material along a first axis from the chamber into a cavity of a mold, the machine including a form tool comprised of at least a first tool portion and a second tool portion, a tool cavity being at least partially disposed in the first tool portion.

Abstract: A hot runner injection molding apparatus to manufacture molded parts with a manifold having an inlet melt channel and a plurality of outlet melt channels, a plurality of injection molding cavities and a plurality of side gating nozzles coupled to the outlet melt channels and to the injection molding cavities. Each nozzle has a nozzle flange segment including a first melt channel disposed along a first axis and each side gating nozzle further includes a separate and removable nozzle head segment that is coupled to the flange segment via a sliding connector element that provides for an axial movement of the nozzle head segment or of the nozzle flange segment. Each nozzle head segment retains at least two nozzle tips that extend at least partially outside an outer surface of the nozzle head segment and each nozzle tip is surrounded by a nozzle seal element.

Abstract: A valve gated hot runner system that includes a single movable plate (or movable frame) that retains multiple valve pins. A linear actuator is coupled to rigid transmission elements that convey a linear motion from the actuator to several rotary components via a direct or indirect contact between at least a portion of the rigid transmission elements and the rotary components. The rigid transmission elements and the rotary components are connected to a common plate. The rotary components are further coupled to the movable plate (frame) and through their full rotation or turning lift or translate the movable plate (frame) with the valve pins to open and close the communication between hot runner nozzles and corresponding mold cavities. The actuator can be electrical, electro-magnetic, pneumatic or hydraulic.

Abstract: A removable heating device for a hot runner nozzle contains an elongated heating unit which exhibits at least one longitudinal slot which does not extend as far in the longitudinal direction as the length of a substantially cylindrical heating unit and which enables an enlargement of the inner diameter of the heating unit by its open end. The heating device further has a channel disposed in the outer surface of the heating unit in which an electrical heating element is disposed. Furthermore, a heater/thermocouple assembly contains such a heating device and at least one thermocouple for detecting the temperature in the front end region of the hot runner nozzle.

Abstract: A multi shot injection molding apparatus comprising: a stationary machine platen, a first mold plate, a first injection unit connected to a first mold plate for delivering a first molding material to a plurality of first molding cavities, a movable machine frame, a carrier coupled to a movable machine platen, a second mold plate, a second injection unit for delivering a second molding material to a plurality of second molding cavities, a rotary handling unit having a first plurality of rotary handling unit mold cavity portions n and a second plurality of rotary handling unit mold cavity portions, wherein the rotary handling unit is positionable in a first position and is configured to remove the first portions of the molded parts, a first locking mechanism, a second locking mechanism, a processing station and an ejection station.

Abstract: A control system for a hot runner injection molding system includes a first injection molding machine controller that receives signals from injection molding machine sensors and a second hot runner apparatus controller that receives signals from hot runner apparatus sensors. A third controller that is remote from the injection molding machine controller and the hot runner apparatus controller receives data from the other controllers that is related to the signals from the aforementioned sensors and to transmit commands to the controllers that are related to the operation of the injection molding machine and the hot runner apparatus. The third controller can be linked to several first hot runner controllers and several second injection molding machine controllers. The first hot runner controllers can be provided by the same manufacturer or different manufacturers. The second injection molding machine controllers can be provided by the same manufacturer or different manufacturers.

Abstract: In an aspect, an injection molding machine is provided and incorporates a mold block with a plurality of sides including an injection side at which hollow parts are formed in mold cavities, a first post-mold cooling side whereat the hollow parts are cooled, and a part transfer side where parts are transferred out of the mold block. Optionally additional post-mold cooling sides are provided. A takeout structure is provided to remove the hollow parts from molding cores on the injection side, to transfer the hollow parts to the first post-mold cooling side, and to subsequently transfer the hollow parts to the part transfer side. The takeout structure holds the hollow parts by their neck portions and cools their neck portions.

Abstract: A hot runner injection molding apparatus (10) includes hot runner nozzles (20), a movable frame (30) that can be displaced between at least two positions relative to a plurality of mold cavities (24), each cavity having a mold gate (27). Valve pins (32) associated with the hot runner nozzles (20) are individually coupled to the movable frame (30) by a decouplable connector (36, 60). Disengagement devices (40) associated with the valve pins are activated to decouple any associated valve pin (32) from the movable frame (30). A control system (52) is used to activate the disengagement devices (40). In some instances a blocking element (42) is also activated to lock any valve pin at the mold gate or close to the mold gate. Control system (52) is further used to operate the blocking element (42). Disengagement devices (40) and the blocking elements (42) can be the same or different.

Abstract: A hot runner injection molding apparatus may comprise a machine injection unit with a machine nozzle, a first machine platen adjacent the machine nozzle, and a hot runner system. The first machine platen may include a multi-segment chamber. The hot runner system may include a movable plate, a manifold, a plurality of hot runner nozzles, and one or more actuators. The movable plate may be located in a first segment of the multi-segment chamber. The manifold and the plurality of hot runner nozzles may be located in a second segment of the multi-segment chamber. The one or more actuators may be located in a third segment of the multi-segment chamber. The movable plate may drive the plurality of valve pins and the manifold. The one or more actuators may drive the movable plate.

Abstract: An injection molding machine for producing molded parts has a machine table with a base frame on which three supporting elements with a baseplate disposed thereon are arranged. The base plate has a temperature-control element.

Abstract: A hot runner nozzle assembly includes a nozzle heater, a hot runner nozzle, a nozzle tip, a nozzle tip seal surrounding the nozzle tip and a connecting element positioned to removably couple the tip seal to the nozzle tip and to create a first contact seal between the nozzle tip and the tip seal and a second annular contact seal between the tip seal and a mold component. The nozzle tip is made or shaped via a sintering process from a metal matrix composite (MMC) material having a first coefficient of thermal expansion. The tip seal is made or shaped from a ceramic based powder material, having a second coefficient of thermal expansion that is different from the first coefficient of thermal expansion. In operation this hot runner nozzle assembly provides an improved heat profile and a reduced leakage at the tip area under a wider operating processing window.

Abstract: A heater and thermocouple assembly for use with a hot runner nozzle with an elongated heater body, said heater body having at least one first heating section, which in operation is positioned adjacent to the front end portion of the hot runner nozzle, and at least one second heating section which in operation is positioned adjacent to a nozzle head of the hot runner nozzle and has an at least partly annular distance section with a wall which is arranged between the first and second heating sections.