Patents Assigned to Outlast Technologies, Inc.
  • Patent number: 7311209
    Abstract: A filter material has one or more plies of fiber layers, in particular for the production of filter bags and filter cones for infused beverages, the at least one fiber layer containing fibers or microcapsules having phase change material. Paraffinic hydrocarbons can be used as the phase change material.
    Type: Grant
    Filed: September 9, 2004
    Date of Patent: December 25, 2007
    Assignees: Outlast Technologies, Inc, Schoeller + Hoesch GmbH & Co. KG
    Inventors: Martin Bentz, Danny H. Meger
  • Publication number: 20070287008
    Abstract: Cellulosic fibers having enhanced reversible thermal properties and applications of such cellulosic fibers are described. In one embodiment, a cellulosic fiber includes a fiber body including a cellulosic material and a set of microcapsules dispersed in the cellulosic material. The set of microcapsules contain a phase change material having a latent heat of at least 40 J/g and a transition temperature in the range of 0° C. to 100° C., and the phase change material provides thermal regulation based on at least one of absorption and release of the latent heat at the transition temperature. The cellulosic fiber can be formed via a solution spinning process, and can be used in various products where thermal regulating properties are desired.
    Type: Application
    Filed: June 29, 2007
    Publication date: December 13, 2007
    Applicant: OUTLAST TECHNOLOGIES, INC.
    Inventors: Mark Hartmann, James Worley, Matthew North
  • Publication number: 20070173154
    Abstract: A coated article includes a substrate and a coating covering at least a portion of the substrate. The coating includes a binder having a glass transition temperature in the range of ?110° C. to ?40° C. The coating also includes a set of microcapsules having sizes in the range of 1 micron to 15 microns, and at least one of the set of microcapsules is chemically bonded to either of, or both, the substrate and the binder.
    Type: Application
    Filed: January 26, 2006
    Publication date: July 26, 2007
    Applicant: Outlast Technologies, Inc.
    Inventors: Mark Hartmann, Jennifer Dolan, Aharon Eyal
  • Patent number: 7244497
    Abstract: Cellulosic fibers having enhanced reversible thermal properties and methods of forming such cellulosic fibers are described. In one embodiment, a cellulosic fiber includes a fiber body formed of an elongated member. The elongated member includes a cellulosic material and a temperature regulating material dispersed within the cellulosic material. The temperature regulating material includes a phase change material having a transition temperature in the range of ?5° C. to 125° C. The cellulosic fiber can be formed via a solution spinning process and can be used in various products where thermal regulating properties are desired. For example, the cellulosic fiber can be used in textiles, apparel, footwear, medical products, containers and packagings, buildings, appliances, and other products.
    Type: Grant
    Filed: August 7, 2003
    Date of Patent: July 17, 2007
    Assignee: Outlast Technologies, Inc.
    Inventors: Mark Henry Hartmann, James Brice Worley
  • Patent number: 7241497
    Abstract: The invention relates to a multi-component fiber having enhanced reversible thermal properties and methods of manufacturing thereof. The multi-component fiber comprises a fiber body formed from a plurality of elongated members, at least one of the elongated members comprising a temperature regulating material dispersed therein. The temperature regulating material comprises a phase change material. The multi-component fiber may be formed via a melt spinning process or a solution spinning process and may be used or incorporated in various products where a thermal regulating property is desired. For example, the multi-component fiber may be used in textiles, apparel, footwear, medical products, containers and packagings, buildings, appliances, and other products.
    Type: Grant
    Filed: December 21, 2004
    Date of Patent: July 10, 2007
    Assignee: Outlast Technologies, Inc.
    Inventors: Monte C. Magill, Mark H. Hartmann, Jeffrey S. Haggard
  • Publication number: 20070026228
    Abstract: Cellulosic fibers having enhanced reversible thermal properties and applications of such cellulosic fibers are described. In one embodiment, a cellulosic fiber includes a fiber body including a cellulosic material and a set of microcapsules dispersed in the cellulosic material. The set of microcapsules contain a phase change material having a latent heat of at least 40 J/g and a transition temperature in the range of 0° C. to 100° C., and the phase change material provides thermal regulation based on at least one of absorption and release of the latent heat at the transition temperature. The cellulosic fiber can be formed via a solution spinning process, and can be used in various products where thermal regulating properties are desired.
    Type: Application
    Filed: July 27, 2006
    Publication date: February 1, 2007
    Applicant: Outlast Technologies, Inc.
    Inventors: Mark Hartmann, James Worley, Matthew North
  • Patent number: 7160612
    Abstract: Multi-component fibers having enhanced reversible thermal properties and methods of manufacturing thereof are described. In one embodiment, a multi-component fiber includes a fiber body formed from a set of elongated members, and at least one of the set of elongated members includes a temperature regulating material having a latent heat of at least 40 J/g and a transition temperature in the range of 22° C. to 40° C. The temperature regulating material provides thermal regulation based on at least one of absorption and release of the latent heat at the transition temperature. The multi-component fiber can be formed via a melt spinning process or a solution spinning process and can be used or incorporated in various products where a thermal regulating property is desired. For example, the multi-component fiber can be used in textiles, apparel, footwear, medical products, containers and packagings, buildings, appliances, and other products.
    Type: Grant
    Filed: March 11, 2005
    Date of Patent: January 9, 2007
    Assignees: Outlast Technologies, Inc., Hills, Inc.
    Inventors: Monte C. Magill, Mark H. Hartmann, Jeffrey S. Haggard
  • Patent number: 7135424
    Abstract: The invention relates to a coated article having enhanced reversible thermal properties. The coated article comprises a substrate having a surface and a coating covering a portion of the surface and comprising a polymeric material and a temperature regulating material dispersed in the polymeric material. The coating is formed with a plurality of regions of discontinuity that are separated from one another and expose a remaining portion of the surface to provide improved flexibility, softness, air permeability, or water vapor transport properties. The coated article may be used in apparel, footwear, medical products, containers and packagings, building materials, appliances, and other products.
    Type: Grant
    Filed: August 15, 2003
    Date of Patent: November 14, 2006
    Assignee: Outlast Technologies, Inc.
    Inventors: James Brice Worley, Mark Henry Hartmann, Alan John Lekan, Monte Christopher Magill, Michael Alan Henshaw, Robert John Pushaw
  • Publication number: 20050061733
    Abstract: A filter material has one or more plies of fiber layers, in particular for the production of filter bags and filter cones for infused beverages, the at least one fiber layer containing fibers or microcapsules having phase change material. Paraffinic hydrocarbons can be used as the phase change material.
    Type: Application
    Filed: September 9, 2004
    Publication date: March 24, 2005
    Applicants: Outlast Technologies, Inc., Schoeller + Hoesch GmbH & Co. KG.
    Inventors: Martin Bentz, Danny Meger
  • Patent number: 6793856
    Abstract: A process for manufacturing extrudable/melt spinnable concentrate pellets which contain phase change materials (PCMs), whether the PCMs are micro-encapsulated absorbed into carrier polymers, or non-micro-encapsulated within the concentrate pellets. The polymer matrix within the concentrate pellets can be any thermoplastic polymer or combination of thermoplastic polymers, and the concentrate pellets can then be blended into similar thermoplastic polymers to form mono-filament melt spun fibers, extruded films, injection molded products, etc., or the concentrate pellets can be blended with other thermoplastic polymers to form bi-component or multi-component melt spun fibers, extruded films, injection molded products, etc.
    Type: Grant
    Filed: February 6, 2001
    Date of Patent: September 21, 2004
    Assignee: Outlast Technologies, Inc.
    Inventors: Mark Henry Hartmann, Monte Christopher Magill
  • Patent number: 6689466
    Abstract: A stabilized phase change composition comprises a phase change material and a stabilizing agent selected from the group consisting of antioxidants and thermal stabilizers. The stabilizing agent provides oxidative or thermal stabilization to the phase change material. The stabilized phase change composition may be used or incorporated in a variety of processes (e.g., melt spinning processes, extrusion processes, injection molding processes, and so forth) to form articles having enhanced reversible thermal properties. Exemplary articles that may be formed include, by way of example and not by limitation, synthetic fibers (e.g., nylon fibers, polyester fibers, polyethylene fibers, polypropylene fibers, and multi-component fibers), fabric materials, textiles, films, foams, sheets, pellets, granules, rods, and injection molded articles.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: February 10, 2004
    Assignee: Outlast Technologies, Inc.
    Inventor: Mark H. Hartmann
  • Patent number: 6660667
    Abstract: A coating composition for fabrics includes wetted microspheres containing a phase change material dispersed throughout a polymer binder, a surfactant, a dispersant, an antifoam agent and a thickener. Preferred phase change materials include paraffinic hydrocarbons. The microspheres may be microencapsulated. To prepare the coating composition, microspheres containing phase change material are wetted and dispersed in a dispersion in a water solution containing a surfactant, a dispersant, an antifoam agent and a polymer mixture. The coating is then applied to a fabric. In an alternative embodiment, an extensible fabric is coated with an extensible binder containing microencapsulated phase change material to form an extensible, coated fabric. The coated fabric is optionally flocked. The coated fabrics are manufactured using transfer techniques.
    Type: Grant
    Filed: May 2, 2001
    Date of Patent: December 9, 2003
    Assignees: Outlast Technologies, Inc., R. H. Wyner Associates, Inc.
    Inventors: Joseph L. Zuckerman, Robert J. Pushaw, Bernard T. Perry, Daniel M. Wyner
  • Patent number: 6514362
    Abstract: A coating composition for fabrics includes wetted microspheres containing a phase change material dispersed throughout a polymer binder, a surfactant, a dispersant, an antifoam agent and a thickener. Preferred phase change materials include paraffinic hydrocarbons. The microspheres may be microencapsulated. To prepare the coating composition, microspheres containing phase change material are wetted and dispersed in a dispersion in a water solution containing a surfactant, a dispersant, an antifoam agent and a polymer mixture. The coating is then applied to a fabric. In an alternative embodiment, an extensible fabric is coated with an extensible binder containing microencapsulated phase change material to form an extensible, coated fabric. The coated fabric is optionally flocked. The coated fabrics are manufactured using transfer techniques.
    Type: Grant
    Filed: October 25, 2000
    Date of Patent: February 4, 2003
    Assignees: Outlast Technologies, Inc., R.H. Wyner Associates, Inc.
    Inventors: Joseph L. Zuckerman, Robert J. Pushaw, Bernard T. Perry, Daniel M. Wyner
  • Patent number: 6503976
    Abstract: A coating composition for fabrics includes wetted microspheres containing a phase change material dispersed throughout a polymer binder, a surfactant, a dispersant, an antifoam agent and a thickener. Preferred phase change materials include paraffinic hydrocarbons. The microspheres may be microencapsulated. To prepare the coating composition, microspheres containing phase change material are wetted and dispersed in a dispersion in a water solution containing a surfactant, a dispersant, an antifoam agent and a polymer mixture. The coating is then applied to a fabric.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: January 7, 2003
    Assignees: Outlast Technologies, Inc., R. H. Wyner Associates, Inc.
    Inventors: Joseph L. Zuckerman, Robert J. Pushaw, Bernard T. Perry, Daniel M. Wyner
  • Patent number: 6230444
    Abstract: The technique of the present invention for minimizing the floor-to-ceiling temperature gradient of a room containing a ceiling, a floor, walls and at least one door and one window, includes the utilization of a phase change material adjacent the ceiling surface and a phase change material adjacent the floor surface. In order to effectively minimize the floor-to-ceiling temperature gradient of the room, first and second phase change materials may be either the same or different, or may be blends of phase change materials. Most preferably, the melting temperature of the first phase change material adjacent the ceiling is greater than the crystallization temperature of the second phase change material adjacent the floor. Preferably, the melting temperature of the first phase change material is 25° C. plus or minus 1° C. and the crystallization temperature of the second phase change material is 22° C. plus or minus 1° C.
    Type: Grant
    Filed: May 5, 1999
    Date of Patent: May 15, 2001
    Assignee: Outlast Technologies, Inc.
    Inventor: Barbara Pause
  • Patent number: 6217993
    Abstract: An interactive thermal insulating system of the present invention includes at least three layers. The first layer is a high density layer comprising a substrate is coated with a polymer binder in which a plurality of microspheres containing a phase change material are dispersed. The second layer is a low density fibrous mesh in which individual fibers contain a plurality of microspheres containing a phase change material dispersed therein. A third layer is a flexible substrate. The fibrous mesh is sandwiched between the coated layer and the third layer. The layers are bonded together by stitching at regular intervals, lamination, or other methods of connection. Most preferably, the phase change materials contained in the microspheres include paraffinic hydrocarbons.
    Type: Grant
    Filed: June 11, 1999
    Date of Patent: April 17, 2001
    Assignee: Outlast Technologies, Inc.
    Inventor: Barbara Pause
  • Patent number: 6207738
    Abstract: A coating composition for fabrics includes wetted microspheres containing a phase change material dispersed throughout a polymer binder, a surfactant, a dispersant, an antifoam agent and a thickener. Preferred phase change materials include paraffinic hydrocarbons. The microspheres may be microencapsulated. To prepare the coating composition, microspheres containing phase change material are wetted and dispersed in a dispersion in a water solution containing a surfactant, a dispersant, an antifoam agent and a polymer mixture. The coating is then applied to a fabric.
    Type: Grant
    Filed: May 5, 1997
    Date of Patent: March 27, 2001
    Assignee: Outlast Technologies, Inc.
    Inventors: Joseph L. Zuckerman, Robert J. Pushaw, Bernard T. Perry, Daniel M. Wyner
  • Patent number: 6077597
    Abstract: An interactive thermal insulating system of the present invention includes at least three layers. The first layer is a high density layer comprising a substrate is coated with a polymer binder in which a plurality of microspheres containing a phase change material are dispersed. The second layer is a low density fibrous mesh in which individual fibers contain a plurality of microspheres containing a phase change material dispersed therein. A third layer is a flexible substrate. The fibrous mesh is sandwiched between the coated layer and the third layer. The layers are bonded together by stitching at regular intervals, lamination, or other methods of connection. Most preferably, the phase change materials contained in the microspheres include paraffinic hydrocarbons.
    Type: Grant
    Filed: November 14, 1997
    Date of Patent: June 20, 2000
    Assignee: Outlast Technologies, Inc.
    Inventor: Barbara Pause
  • Patent number: 5955188
    Abstract: A composition for saturation of preformed, previously cured foam substrates having an at least partially open cell configuration, includes a polymer binder in which microspheres containing a phase change material are dispersed. Preferred phase change materials include paraffinic hydrocarbons. The microspheres may be microencapsulated. A preferred cured foam substrate is a skived polyurethane or polyether foam of from 20 to 1000 mils in thickness, preferably 20 to 200 mils in thickness, having up to 6 ounces per square yard or more of encapsulated phase change material embedded in a polymer binder. One method of applying the binder with dispersed encapsulated phase change materials is by applying a binder/microsphere dispersion to the upper surface of a previously cured foam sheet with, then drawing a vacuum from the underside of the cured foam sheet to permeate from 20% to 100% of the cured foam sheet with the binder/microsphere dispersion. The resulting product is then cured.
    Type: Grant
    Filed: October 2, 1998
    Date of Patent: September 21, 1999
    Assignees: Outlast Technologies, Inc., R.H. Wyner Associates, Inc.
    Inventor: Robert J. Pushaw
  • Patent number: 5851338
    Abstract: A composition for saturation of preformed, previously cured foam substrates having an at least partially open cell configuration, includes a polymer binder in which microspheres containing a phase change material are dispersed. Preferred phase change materials include paraffinic hydrocarbons. The microspheres may be microencapsulated. A preferred cured foam substrate is a skived polyurethane or polyether foam of from 20 to 1000 mils in thickness, preferably 20 to 200 mils in thickness, having up to 6 ounces per square yard or more of encapsulated phase change material embedded in a polymer binder. One method of applying the binder with dispersed encapsulated phase change materials is by applying a binder/microsphere dispersion to the upper surface of a previously cured foam sheet with, then drawing a vacuum from the underside of the cured foam sheet to permeate from 20% to 100% of the cured foam sheet with the binder/microsphere dispersion. The resulting product is then cured.
    Type: Grant
    Filed: April 15, 1997
    Date of Patent: December 22, 1998
    Assignees: Outlast Technologies, Inc., R.H. Wyner Associates, Inc.
    Inventor: Robert J. Pushaw