Abstract: There is disclosed a cell sealing mean particularly for a chlor-alkali diaphragm cell. The sealing means will usually be contained along a rim portion at the outer edge of an electrode assembly of the diaphragm cell. The sealing means comprises a pneumatic gasket system. In one embodiment, the system can have an outer gasket member comprising a solid and thick, elongated elastomeric strip element. The strip element will generally have front and back major faces, with the front face containing a channel, and with a side face typically having a flange. Combined with the outer gasket member in this embodiment is an inner gasket member that is a thin, elongated elastomeric strip member. It has an inflatable hollow and flexible tube element forming at least a portion of the inner gasket member. It is desirable that the element be a laminate of differing laminate materials.

Abstract: There is now disclosed a method of restoring a used article utilized in electrolysis, such as in a chlor-alkali cell. The used article is usually the cell diaphragm, but may be a cell electrode, particularly when it is in assembly with the cell diaphragm. The restoration method involves treating the article, typically in place in the cell, but which may be removed from the cell, by soaking in a treating composition containing most always hydrochloric acid and corrosion inhibitor. The article after treatment may be baked at elevated temperature. When baking is utilized, it can come before soaking. With or without baking, the article may or may not be involved in a wetting step. Where the restoration involves an article utilized in a chlor-alkali cell, the restoration can readily reduce the problem of hydrogen in the chlorine product produced. Such treatment can also lead to reduced cell voltage as well as reduced cell anolyte level.

Abstract: Chlor-alkali electrolytic cells can have separators used with metal cathodes. These cells may often be subject to frequent current interruptions. Particularly where the cathode and separator exhibit extended life, these interruptions may be numerous. There has now been developed a method for providing successful and desirable cathode operation even for such extended cell life. During cell shutdown, the cathode and separator are subjected to an elevated temperature heat treatment. After heating, and optionally following any rewetting of the diaphragm, the cathode is ready in the cell for continued, rejuvenated performance.

Abstract: In a sidewall-enclosed electrolytic cell, such as for the electrolysis of brine to form chloralkali product, the cell can have at least one cathode sidewall. There is now provided an at least substantially wall-sized, planar busbar that is interface bonded to the cathode sidewall. The interface bonded, wall-sized busbar plus sidewall thereby at least substantially serve as a wall unit for the electrolytic cell. The wall-sized busbar has at least one internal passageway therethrough for the circulation of cooling fluid. Where the bonded busbar is connected by a jumper switch for current connection, the cooling passageway of the busbar may connect at the location of the jumper switch.

Abstract: A diaphragm cell cathode assembly has improved current distribution to a tube sheet distributing electrical current to cathode tubes. Electrical current is fed to the diaphragm cell assembly by grid bars connected to side plates. The current must then flow the side plates to the inner tube sheets, the tube sheets and side plates being generally in spaced apart, planar parallel relationship to one another. Assembly temperature uniformity, as well as temperature reduction, is now enhanced by providing supplemental distributor bars at the upper and lower regions of the grid bars, and in electrical connection between side plates and tube sheets.

Abstract: An improved diaphragm for an electrolytic cell is prepared by mixing a slurry of an additive, such as poly(ethylene chlorotrifluoroethylene), and asbestos fibers with a dispersion of titanium dioxide in isopropyl alcohol, depositing the treated asbestos fibers onto a cathode, heating the diaphragm to an elevated temperature of from about 100.degree. C. to about 400.degree. C., and allowing the diaphragm to cool.The diaphragm prepared according to this process exhibits improved mechanical strength and integrity as well as a decrease in electrical energy consumption in comparison to diaphragms prepared using conventional techniques.

Abstract: An improved diaphragm for an electrolytic cell is prepared by mixing a slurry of asbestos fibers with a dispersion of titanium dioxide in isopropyl alcohol, depositing the treated asbestos fibers onto a cathode, heating the diaphragm to an elevated temperature of from about 100.degree. C. to about 300.degree. C., and allowing the diaphragm to cool.The diaphragm prepared according to this process exhibits improved mechanical strength and integrity as well as a decrease in electrical energy consumption in comparison to diaphragms prepared using conventional techniques.