Abstract: A disclosed lift axle is suitable for a vehicle that has a first wheel for supporting the vehicle on a road surface. The lift axle system includes a lift mechanism that is coupled to the vehicle and is configured to reciprocate an axle between a stowed position and deployed position. The lift axle system further includes a second wheel coupled to the axle. The second wheel engages the road surface when the lift mechanism is in the deployed position, and the second wheel is disengaged from the road surface when the lift mechanism is in the stowed position. The second wheel has a lower rolling resistance than the first wheel.

Abstract: Systems and methods for providing an improved strategy for controlling a variable speed water pump in a vehicle. In some embodiments, more than one water pump speed function is calculated based on values obtained from vehicle sensors, and a controller chooses among the water pump speed function results to set a water pump speed. In some embodiments, the water pump speed is increased when driveline torque is greater than a threshold amount for an amount of time that varies based on the driveline torque. In some embodiments, ambient temperature is considered while determining whether the water pump should provide full coolant flow to an auxiliary coolant loop of a trailer.

Abstract: Drag reducing systems for vehicles are provided. In one aspect, a drag reducing system generally includes an airfoil rotatably couplable to the vehicle and configured to provide a lift force to the vehicle as a result of differential airflow velocity over the upper surface with respect to the lower surface. The drag reducing system may further include a flow alignment vane to rotationally align the airfoil to the direction of airflow. In another aspect, a drag reducing system generally includes an air vane hingedly couplable to a surface of a vehicle and configured to rotate from a first stowed position to second deployed position. The air vane includes a flared leading portion to provide a force to bias the air vane toward the first position and a flared lateral portion to provide a force to rotate the air vane to the second deployed position.

Abstract: A powertrain optimization device and method that compares a predicted performance of customer-selected vehicle components to a customer-selected optimization goal. The optimization goal is used to determine dynamic performance thresholds. The method compares gradability at cruise, gradability at peak torque, engine speed, and startability to the dynamic thresholds to determine whether the vehicle performance will be satisfactory. The customer selections of vehicle components, selections of optimization goals, and any acknowledgements of failed performance checks are stored for later use.

Abstract: An engine brake test tool includes a fitting configured to be secured within a valve opening in an engine brake system, wherein the fitting includes a first opening configured to be placed into fluid communication with a pressurized fluid source and a second opening configured to be placed into fluid communication with an oil outlet line leading to a slave piston of an engine brake system.

Abstract: A powertrain optimization device and method that compares a predicted performance of customer-selected vehicle components to a customer-selected optimization goal. The optimization goal is used to determine dynamic performance thresholds. The method compares gradability at cruise, gradability at peak torque, engine speed, and startability to the dynamic thresholds to determine whether the vehicle performance will be satisfactory. The customer selections of vehicle components, selections of optimization goals, and any acknowledgements of failed performance checks are stored for later use.

Abstract: In some embodiments, a vehicle includes a temperature monitoring controller. The temperature monitoring controller is a processor, control module, or other suitable hardware that is configured to receive temperature sensor values from an engine control module (ECM) when an ignition bus is in a powered on state, and to decide when the engine should be automatically started in order to maintain a temperature above a low temperature threshold. The temperature monitoring controller periodically causes an ignition bus of the vehicle to be placed in the powered on state when the engine is shut down in order to collect temperature sensor values. The temperature monitoring controller determines whether to automatically start the engine, and if not, determines how long to wait before collecting temperature sensor values again based on a rate of change of the temperature sensor values.

Abstract: A system and related method for controlling reductant dosing in a selective catalyst reduction system includes a chamber containing a catalyst, and a controllable reductant dosing system that includes a controllable injector connected to a reservoir of reductant, and a controller that obtains inlet exhaust temperature, speed, and composition information, for example, from one or more sensors in the exhaust stream. The controller solves a set of coupled equations comprising (i) one-dimensional, steady ammonia mass balance equations and (ii) one-dimensional, steady species mass transfer equations, to calculate a one-dimensional distribution of ammonia storage in the catalyst and a one-dimensional distribution of exhaust species concentrations through the SCR system including a concentration of ammonia and a concentration of one or more nitrogen oxides at the SCR outlet; and uses the solution to control the injector. The method has been found to anticipate ammonia and NOx slip.

Abstract: A thermally integrated catalyst aftertreatment exhaust system includes a flow channel that directs diesel exhaust through a diesel oxidation catalyst unit that includes a diesel oxidation catalyst, by a doser that introduces DEF into the diesel exhaust, through a mixing chamber that includes a static metallic mixer coated with a DEF hydrolysis catalyst, and through an SCR unit that includes an SCR catalyst. The diesel oxidation catalyst converts a portion of diesel exhaust into water, carbon dioxide, or nitrogen dioxide. The DEF hydrolysis catalyst facilitates hydrolysis of the mixed DEF and diesel exhaust. The SCR catalyst facilitates reduction of NOx in the diesel exhaust. A first portion of the flow channel is in direct thermal contact with a second portion of the flow channel that houses the SCR unit such that heat from the diesel exhaust before the diesel exhaust reaches the doser is passed to the SCR unit.

Abstract: A method of controlling an idle speed for an engine of a vehicle includes the steps of sensing a vehicle speed and a parking brake position. Clutch position is also sensed. When it is determined that the vehicle speed is below a maximum vehicle speed, the parking brake is released, and the clutch is depressed, the engine idle speed is increased from a base idle speed to a launch idle speed.

Abstract: A method and system for improved driver reward display functionality. A driver reward is calculated based on inputs, such as freight fuel, fuel economy, and % idle. The driver reward system configures and displays a primary driver reward image for various menu selections. The primary driver reward image is configured to indicate whether the driver reward is at full penalty, partial penalty, neutral, partial bonus, or full bonus. The image is displayed in one color if above an expected value and another color if below the expected level. Images that indicate to the operator of the vehicle the impact of each input on the overall driver reward or whether each input is improving or worsening may be displayed. A secondary driver reward image may also be displayed to indicate a specific bonus or penalty in miles per hour and speed limit.

Abstract: Vehicle systems and components are set forth, which aim to reduce rolling friction caused in part by the contact between the vehicle's tires and the ground surface over which the vehicle is traversing. These systems and/or components thereof may increase the overall fuel efficiency of a vehicle. In the examples provided, the systems and/or components change the tread contact patch of one or more tires during movement of the vehicle.

Abstract: A disclosed method of automatically stopping and restarting a vehicle engine determines if one or more stop/start enablement condition has been met. If the stop/start enablement condition or conditions have been met, the method initiates an engine shutdown. If a restart request is made before the engine reaches a predetermined threshold speed, then a first restart sequence is initiated. If a restart request is made when the engine speed is less than the predetermined threshold speed but still greater than 0, then a second restart sequence is initiated.

Abstract: A method includes providing a die having a cylindrical body terminating in a rounded end, wrapping a fibrous material around the die while the fibrous material is tensioned, wherein the fibrous material is placed to extend in a continuous manner across the width of the rounded end of the body and to opposite sides of the cylindrical body, applying a curable resin on the die, curing the resin, and removing a reinforced cured resin plug from the die.

Abstract: Embodiments of the present disclosure are directed to improving the quality of electronic components suitable for use in vehicles such as Class 8 trucks. Vehicles such as Class 8 trucks are becoming more complex and using more electronic components, and so the likelihood of proper functionality and successful integration of such components must be ensured before being incorporated into a manufactured vehicle. Embodiments of the present disclosure ensure that suppliers can successfully manufacture the electronic components, and that the quality of the electronic components remains high for successful integration into the vehicle during manufacture.

Abstract: A diffuser is configured for use on a vehicle having an engine and an exhaust pipe. The diffuser includes a conduit with a first end configured to receive exhaust gases from the engine. A diffusion fitting is coupled to a second end of the conduit to receive exhaust gases discharged from the conduit. The diffusion fitting has an outer wall that includes a curved surface. The curved surface is configured to guide the exhaust gases discharged from the conduit about an axis so that exhaust gases exit a first side of the diffusion fitting rotating about the axis.

Abstract: An on-board vehicle computer system for a vehicle includes at least one processing unit and a memory having stored therein computer-executable instructions configured to cause the on-board vehicle computer system to implement various aspects of a predictive cruise control (PCC) system. In one aspect, the computer system provides a plurality of available speed control bands in a PCC system, and the available speed control bands are selectable by an operator of the vehicle. In another aspect, the computer system provides an upper speed margin and a lower speed margin for a PCC system, and the upper and lower speed margins are adjustable by an operator of the vehicle. Related notifications may be presented via an operator interface (e.g., a touchscreen display provided in a vehicle dashboard or other easily accessible area).