Patents Assigned to Pacific Consolidated Industries, LLC
  • Patent number: 10926212
    Abstract: The adsorber vessel is configured for radial flow between a center column and a perimeter manifold. Space between the center column and the perimeter manifold contains adsorption media. End caps close off ends of the vessel. An inlet and an outlet are configured within one of the end caps to feed starting gas into the center column or perimeter manifold, and to draw off product gas from the perimeter manifold or center column. An end cap can be removed to provide access for media loading between the center column and the perimeter manifold. Media is preferably provided within cartridges which can slide into this media space. Cartridges can be concentric with one cartridge inboard of the other, or can be stacked vertically. A spring plate can be provided on an open end to hold the media in position, while sealing the open end of the adsorber vessel.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: February 23, 2021
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Jason Burns, Paul Joseph Helterline, Tarik Naheiri, Steven Wilson Schellhase
  • Patent number: 10603621
    Abstract: An air separation unit includes an air inlet with a reversible blower downstream therefrom and an adsorption bed filled with adsorption media downstream of the reversible blower. The adsorption bed contains an adsorption media which preferentially adsorbs nitrogen over oxygen. An oxygen and argon output is located downstream of the absorption bed. At least a portion of the mixed gas of oxygen and argon is routed to a modular argon separator which separates out at least a portion of the argon to provide high purity oxygen to a high purity oxygen outlet. The argon separator can be configured as a molecular sieve filter to separate the argon from the oxygen or the argon separator can be in the form of a gas cooler and condenser which condenses liquid oxygen for storage and discharge as substantially pure oxygen.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: March 31, 2020
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Dave White, Dave Scheierl, Tarik Naheiri, Gary Swiniarski
  • Patent number: 10603622
    Abstract: The adsorption based air separation unit includes an adsorber vessel containing media which selectively adsorbs water vapor and nitrogen preferentially over oxygen. The vessel includes an air entry spaced from an oxygen discharge. At least one dry air tap from the adsorber vessel is located between the entry and the discharge. When the adsorption media is fresh, air entering the adsorber vessel passes through enough of the adsorber vessel to have much of its water vapor removed and only some of its nitrogen removed. The vessel can include multiple taps sequentially further from the entry which can be selectively opened as the adsorption media becomes saturated with water vapor and nitrogen, so that dry air with much of its nitrogen still present can be further tapped from the adsorber vessel. The adsorber vessel thus facilitates production of both oxygen and dry air, such as for use as medical grade air.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: March 31, 2020
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Mark Parral, Jason Burns, Sören Schmitz, Tarik Naheiri
  • Patent number: 10603620
    Abstract: A driving system for a reversing blower adsorption based air separation unit is configured to not only drive the reversing blower cyclically in a forward and in a reverse direction, but also to allow the reversing blower to coast during a portion of its operating cycle. While coasting, a pressure differential across the blower acts alone to switch the reversing blower between a forward and a reverse direction of operation. Less power is thus required. When coasting, the blower can also be configured to output power such as the drive motor functioning as an electric generator or by having a mechanical power input be driven by the blower for power generation and/or energy storage. Such a system beneficially utilizes the energy associated with the pressure differential across the blower for energy harvesting and to further accelerate cycle times for the reversing blower adsorption based air separation unit.
    Type: Grant
    Filed: November 13, 2017
    Date of Patent: March 31, 2020
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Mark Baker, Jason Burns, William K. Goshay, Tarik Naheiri
  • Patent number: 10478768
    Abstract: An exemplary single bed reversing blower adsorption based air separation unit is configured to follow the O2 load placed thereon by adjusting flow rates therethrough and power consumption. At least one and preferably multiple pressure sensors sense O2 pressure within an O2 storage region downstream of an adsorber vessel. These sensed pressures are utilized to generate control signals controlling flow rates at locations upstream of the compressor, such as at a reversible blower and an output compressor. Control loops for the blower and the compressor are independent of each other and have different time constants. Effective following of the O2 load is thus achieved without driving the air separation unit into operational conditions outside of design and also maintaining optimal power consumption for the O2 produced, such that efficiency is maintained over a large turndown ratio.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: November 19, 2019
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Javier Lopez, Jason Burns, William K. Goshay, Tarik Naheiri
  • Patent number: 9821264
    Abstract: The adsorption based air separation unit includes an adsorber vessel containing media which selectively adsorbs water vapor and nitrogen preferentially over oxygen. The vessel includes an air entry spaced from an oxygen discharge. At least one dry air tap from the adsorber vessel is located between the entry and the discharge. When the adsorption media is fresh, air entering the adsorber vessel passes through enough of the adsorber vessel to have much of its water vapor removed and only some of its nitrogen removed. The vessel can include multiple taps sequentially further from the entry which can be selectively opened as the adsorption media becomes saturated with water vapor and nitrogen, so that dry air with much of its nitrogen still present can be further tapped from the adsorber vessel. The adsorber vessel thus facilitates production of both oxygen and dry air, such as for use as medical grade air.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: November 21, 2017
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Mark Parral, Jason Burns, Sören Schmitz, Tarik Naheiri
  • Patent number: 9821265
    Abstract: An air separation unit includes an air inlet with a reversible blower downstream therefrom and an adsorption bed filled with adsorption media downstream of the reversible blower. The adsorption bed contains an adsorption media which preferentially adsorbs nitrogen over oxygen. An oxygen and argon output is located downstream of the absorption bed. At least a portion of the mixed gas of oxygen and argon is routed to a modular argon separator which separates out at least a portion of the argon to provide high purity oxygen to a high purity oxygen outlet. The argon separator can be configured as a molecular sieve filter to separate the argon from the oxygen or the argon separator can be in the form of a gas cooler and condenser which condenses liquid oxygen for storage and discharge as substantially pure oxygen.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: November 21, 2017
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Dave White, Dave Scheierl, Tarik Naheiri, Gary Swiniarski
  • Patent number: 9815014
    Abstract: A driving system for a reversing blower adsorption based air separation unit is configured to not only drive the reversing blower cyclically in a forward and in a reverse direction, but also to allow the reversing blower to coast during a portion of its operating cycle. While coasting, a pressure differential across the blower acts alone to switch the reversing blower between a forward and a reverse direction of operation. Less power is thus required. When coasting, the blower can also be configured to output power such as the drive motor functioning as an electric generator or by having a mechanical power input be driven by the blower for power generation and/or energy storage. Such a system beneficially utilizes the energy associated with the pressure differential across the blower for energy harvesting and to further accelerate cycle times for the reversing blower adsorption based air separation unit.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: November 14, 2017
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Mark Baker, Jason Burns, William K. Goshay, Tarik Naheiri
  • Patent number: 9782715
    Abstract: An exemplary single bed reversing blower adsorption based air separation unit is configured to follow the O2 load placed thereon by adjusting flow rates therethrough and power consumption. At least one and preferably multiple pressure sensors sense O2 pressure within an O2 storage region downstream of an adsorber vessel. These sensed pressures are utilized to generate control signals controlling flow rates at locations upstream of the compressor, such as at a reversible blower and an output compressor. Control loops for the blower and the compressor are independent of each other and have different time constants. Effective following of the O2 load is thus achieved without driving the air separation unit into operational conditions outside of design and also maintaining optimal power consumption for the O2 produced, such that efficiency is maintained over a large turndown ratio.
    Type: Grant
    Filed: December 16, 2015
    Date of Patent: October 10, 2017
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Javier Lopez, Jason Burns, William K. Goshay, Tarik Naheiri
  • Patent number: 9636621
    Abstract: The air separation unit includes a single adsorption bed downstream of a reversing blower and configured to operate on the principle of vacuum swing adsorption. An optimal ambient air pressure to vacuum pressure ratio within an adsorber vessel downstream of the reversible blower is identified. When the air separation unit is operated at ambient conditions where ambient air pressure is different, such as at higher altitude (or lower altitude) a pressure ratio across the blower when drawing a vacuum on the adsorption bed is maintained for optimal blower power to oxygen production performance. Time for recovery of the adsorption bed can also be modified due to the lower absolute pressure achieved within the adsorption bed when the pressure ratio across the blower is maintained. An ASU is thus provided which is optimized for performance at various different altitudes without requiring modification of equipment within the ASU.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: May 2, 2017
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Robert Wimmer, Jason Burns, Thomas J. Saari, Tarik Naheiri
  • Patent number: 8141574
    Abstract: The housing is attachable to a high pressure fluid containing structure. A piston is provided within the housing, with the piston having a closed position and an open position. The closed position blocks an outlet vent of the relief device, with the open position allowing high pressure fluid to escape through the vent. The piston is biased toward the open position by the high pressure fluid, but is held in the closed position by a slide. The slide has a first position and a second position, with the first position holding the piston in the closed position. A spring biases the slide toward a second position, with a eutectic mass resisting movement of the slide to the second position. The eutectic mass is selected to have a melting point matching a maximum design temperature for the high pressure fluid containing structure. Should the eutectic mass melt, the high pressure fluid escapes.
    Type: Grant
    Filed: May 29, 2008
    Date of Patent: March 27, 2012
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Haldon L. Weatherly, Jason M. Burns
  • Publication number: 20100071561
    Abstract: A mobile inert gas generator can include various components supported by a wheeled vehicle. The generator can include a feed air compressor, a separation device for separating an inert gas from a feed air gas, and a booster compressor, each of which can have various sensors and actuators for controlling the operation thereof. An electronic control system can be connected to the sensors and actuators to allow for convenient operation of the generator. The electronic control system can include a control panel disposed in a cab.
    Type: Application
    Filed: September 15, 2009
    Publication date: March 25, 2010
    Applicant: PACIFIC CONSOLIDATED INDUSTRIES, LLC
    Inventors: Herman Theodore Marwitz, Terry Wheaton, Brian Chung, David Scheierl, James Yang, Keith Michael
  • Patent number: 7028553
    Abstract: A container for enclosing at least one pressure vessel includes interface devices accessible on an exterior of the outer surface of the container. The container can also include various features for enhanced efficiency and convenience in stock piling of such containers.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: April 18, 2006
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: Lee Smith, Robert A. Zarate
  • Patent number: 6910350
    Abstract: A portable cryogenic nitrogen generator consists of an air preparation unit and a cryogenic distillation unit mounted inside separate standard-sized ISO containers that can be easily shipped to a drilling site and efficiently and quickly assembled into an operative state. The containers can be connected together at anchor points on the housings of both containers, making the nitrogen generator assembly more stable. The air preparation unit includes an absorption device and optionally includes one or a plurality of air compressor units. The cryogenic distillation unit includes a distillation column and associated heat exchangers. The air preparation and cryogenic distillation units connect through apertures in their respective containers and operate while being mounted in the containers.
    Type: Grant
    Filed: August 8, 2003
    Date of Patent: June 28, 2005
    Assignee: Pacific Consolidated Industries, LLC
    Inventors: William D. Brigham, Brian R. Wildey, Robert A. Zarate