Abstract: A folding-diverter assembly is provided to: selectively divert a substrate-product combination advancing from a first direction in a predetermined path based upon the substrate-product combination weighing a predetermined weight; advance the substrate-product combination in a second direction, opposite from the first direction; and fold a flap of the substrate-product combination partially over a top surface of the substrate-product combination. A semi-circular conveyor assembly is configured to advance the substrate-product combination in the second direction at a first portion of the semi-circular conveyor assembly, and along a semi-circular advancing path such that the substrate-product combination is advanced in the first direction at a second portion of the semi-circular conveyor assembly.

Abstract: A system for interleaving substrate under food products is provided. The system includes an interleaver assembly configured to interleave substrate with food products. A programmable logic controller (PLC) includes a sensor in communication with the interleaver assembly. The sensor is configured to detect an identifier provided on each substrate stock of a plurality of substrate stocks, and each identifier is associated with an interleaving profile. The interleaver assembly interleaves the substrate with the food product according to a specific interleaving profile in response to the sensor detecting the identifier on the substrate stock.

Abstract: A substrate insertion system is configured for insertion of a substrate under a product being carried on a conveyor. A pre-perforated substrate and a method of inserting the pre-perforated substrates under products carried on a conveyor are also provided. Furthermore, a method is described including the construction and operation of a substrate insertion system.

Abstract: An alignment system is disclosed. The system includes at least one arm including a plurality of fingers, and a linkage bar connected to the at least one arm. A sensor is adapted to detect a presence of a product. A controller is configured to selectively drive the linkage bar based on a signal from the sensor such that the plurality of fingers are driven between: (1) a first position in which the plurality of fingers are adapted to extend into a conveying path of a product conveyor, and (2) a second position in which the plurality of fingers are adapted to be positioned away from the conveying path of the product conveyor.

Abstract: An arrangement for rolling a product is disclosed. The arrangement includes a drive conveyor, and a rolling assembly positioned above the drive conveyor. The rolling assembly includes: an arm adapted to be driven between (i) a rolling position and (ii) a release position. A product turner is attached to the arm, such that in the rolling position, an end of the product turner extends into a conveying path of the drive conveyor.

Abstract: A conveyor sensor arrangement is disclosed. The conveyor sensor arrangement includes a conveyor configured to move a product from a first conveyor end to a second conveyor end in a conveying direction. A plurality of fingers are pivotally arranged on a support that is positioned above the conveyor and that is arranged perpendicular to the conveying direction. Each finger of the plurality of fingers includes a first finger end and a second finger end, and the first finger end extends toward a surface of the conveyor. A single sensor is arranged above the conveyor. Contact between a leading edge of a product moving along the conveyor and at least one of the first finger ends causes a corresponding one of the second finger ends to trigger the sensor.

Abstract: An alignment system is disclosed. The system includes at least one arm including a plurality of fingers, and a linkage bar connected to the at least one arm. A sensor is adapted to detect a presence of a product. A controller is configured to selectively drive the linkage bar based on a signal from the sensor such that the plurality of fingers are driven between: (1) a first position in which the plurality of fingers are adapted to extend into a conveying path of a product conveyor, and (2) a second position in which the plurality of fingers are adapted to be positioned away from the conveying path of the product conveyor.

Abstract: A conveyor sensor arrangement is disclosed. The conveyor sensor arrangement includes a conveyor configured to move a product from a first conveyor end to a second conveyor end in a conveying direction. A plurality of fingers are pivotally arranged on a support that is positioned above the conveyor and that is arranged perpendicular to the conveying direction. Each finger of the plurality of fingers includes a first finger end and a second finger end, and the first finger end extends toward a surface of the conveyor. A single sensor is arranged above the conveyor. Contact between a leading edge of a product moving along the conveyor and at least one of the first finger ends causes a corresponding one of the second finger ends to trigger the sensor.

Abstract: A folding arrangement including a flap lifting assembly located at a drop conveyor discharge end and including a pivoting arm with a flap engaging surface that is movable between a first, flap-lifting position and a second, pass-through position is provided. A folding assembly includes a receiving conveyor with a receiving conveyor feed end positioned below the drop conveyor discharge end, and a folding finger above the receiving conveyor feed end. The product-substrate combination is driven by the drop conveyor into contact with the flap engaging surface in the first position to lift the flap as the product-substrate combination is discharged from the drop conveyor discharge end towards the receiving conveyor feed end, and the folding finger contacts the flap of the product-substrate combination to complete folding of the flap to a second angled position onto the product as the product-substrate combination pivots the flap engaging surface to the second position.

Abstract: A card feeding system that feeds cards from a stack to a conveyor system beneath product being carried. A card feed path arranged between a feed conveyor and the outfeed conveyor includes a fixed feed pinch roll and a pivot arm with a pivoting pinch roll and a pair of delivery rolls. A card stack receiving platform is located beneath a picker arm. An elevator is provided for raising the platform with the card stack. The picker arm has suction cups, and is pivotable from a card pick-up position to a feed position in which the card is positioned between the pivoting and fixed pinch rolls. A controller actuates the elevator, the picker arm, the pivot arm, the fixed and delivery pinch rolls to deliver single ones of the cards as product to be placed on the card transitions from the feed conveyor to the outfeed conveyor.

Abstract: A card feeding system that feeds cards from a stack to a conveyor system beneath product being carried. A card feed path arranged between a feed conveyor and the outfeed conveyor includes a fixed feed pinch roll and a pivot arm with a pivoting pinch roll and a pair of delivery rolls. A card stack receiving platform is located beneath a picker arm. An elevator is provided for raising the platform with the card stack. The picker arm has suction cups, and is pivotable from a card pick-up position to a feed position in which the card is positioned between the pivoting and fixed pinch rolls. A controller actuates the elevator, the picker arm, the pivot arm, the fixed and delivery pinch rolls to deliver single ones of the cards as product to be placed on the card transitions from the feed conveyor to the outfeed conveyor.

Abstract: A card feeding system that feeds cards from a stack to a conveyor system beneath product being carried. A card feed path arranged between a feed conveyor and the outfeed conveyor includes a fixed feed pinch roll and a pivot arm with a pivoting pinch roll and a pair of delivery rolls. A card stack receiving platform is located beneath a picker arm. An elevator is provided for raising the platform with the card stack. The picker arm has suction cups, and is pivotable from a card pick-up position to a feed position in which the card is positioned between the pivoting and fixed pinch rolls. A controller actuates the elevator, the picker arm, the pivot arm, the fixed and delivery pinch rolls to deliver single ones of the cards as product to be placed on the card transitions from the feed conveyor to the outfeed conveyor.

Abstract: A food processing system having a slicer/former for food preparations having a feed conveyor, a stacker for stacking food preparations, and n interleaver for inserting a substrate under a food preparation from the food slicer/former as it transitions to the stacker. The interleaver is arranged such that a portion of the interleaver is located beneath the feed conveyor of the slicer/former. The interleaver includes an interleaver conveyor which extends from the feed conveyor to the stacker in-feed conveyor, and an overall length of the interleaver conveyor is less than a length of the interleaver in order to provide a reduced footprint interleaver for new and retro-fit applications having a limited length for the food processing system.

Abstract: A conveying and stacking apparatus for stacking items or substrates carrying items received from an infeed conveyor is provided. The stacker has a housing and at least one movable platform upon which the item or substrate with one or more items located thereon is placed. An overhead loading belt assembly which includes at least one belt assembly positioned to travel over at least a portion of the infeed conveyor adjacent to the at least one moveable platform and the at least one moveable platform is provided. The at least one belt assembly carries the item or the substrate with the items located thereon to a stacking position on the at least one platform.

Abstract: A conveying and stacking apparatus for stacking items or substrates carrying items received from an infeed conveyor is provided. The stacker has a housing and at least one movable platform upon which the item or substrate with one or more items located thereon is placed. An overhead loading belt assembly which includes at least one belt assembly positioned to travel over at least a portion of the infeed conveyor adjacent to the at least one moveable platform and the at least one moveable platform is provided. The at least one belt assembly carries the item or the substrate with the items located thereon to a stacking position on the at least one platform.

Abstract: An alignment conveyor adapted to align a row of products in a side-by-side fashion is provided. The products are aligned in an alignment region of the conveyor by causing, a reverse rotation of the rollers, thereby halting progress of the products in the run on the conveyor until the row of products are aligned. Thereafter, the aligned row continues down the conveyor for further processing or packaging.

Abstract: A paper jam detector for use in connection with a substrate interleaver of an automated food processing line is provided. At least one jam detector sensor is located along at least one of the feed path from the substrate feed mechanism and a second conveyor that receives product from a first conveyor, and is adapted to detect when a substrate passes from the substrate feed mechanism onto the second conveyor. A controller is connected to the at least one jam detector sensor and to the substrate feed mechanism such that upon detection of an unsuccessful substrate feed, the controller turns off the substrate feed mechanism to prevent feeding of more substrates into the jam area, which creates a hard jam and longer down time for the production line for clearing the jam. A method for detecting jams is also provided.

Abstract: A paper jam detector for use in connection with a substrate interleaver of an automated food processing line is provided. At least one jam detector sensor is located along at least one of the feed path from the substrate feed mechanism and a second conveyor that receives product from a first conveyor, and is adapted to detect when a substrate passes from the substrate feed mechanism onto the second conveyor. A controller is connected to the at least one jam detector sensor and to the substrate feed mechanism such that upon detection of an unsuccessful substrate feed, the controller turns off the substrate feed mechanism to prevent feeding of more substrates into the jam area, which creates a hard jam and longer down time for the production line for clearing the jam. A method for detecting jams is also provided.