Patents Assigned to Pak-Lite, Inc.
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Publication number: 20230085014Abstract: A fibrous structure having one or more vertically lapped layers having a first surface and a second surface and a facing layer secured to the first surface of the vertically lapped layer. The fibrous structure is adapted to be used in a flooring assembly. The fibrous structure may include a mesh and/or a backing layer on the second surface of a vertically lapped layer. The fibrous structure exhibits improved performance in below room testing and/or in-room testing as compared with traditional materials of the same thickness.Type: ApplicationFiled: January 27, 2021Publication date: March 16, 2023Applicants: Zephyros, Inc., Pak-Lite, Inc.Inventors: Varun Mohan, Christophe Chaut, Kendall Bush, Greg Thompson, William Desmond Boring
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Publication number: 20220105701Abstract: A flooring underlayment including a multi-layer fibrous structure having one or more lapped layers; one or more facing layers; and a plurality of granules scattered on and/or embedded in one or more layers of the fibrous structure. The plurality of granules may be scattered on and/or embedded in at least one of the one or more lapped layers. The fibrous structure may include a granule support layer located beneath the plurality of granules. The granule support layer may be positioned on the lapped layer. The granules may be deposited on the granule support layer. The present teachings also include a flooring assembly including the fibrous structure and one or more flooring surfaces.Type: ApplicationFiled: February 14, 2020Publication date: April 7, 2022Applicants: Zephyros, Inc., Pak-Lite, Inc.Inventors: Varun Mohan, Christophe Chaut, Kendall Bush, Greg Thompson
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Patent number: 9415565Abstract: A hybrid underlayment, includes a thermoplastic making up between 92.0% by volume to 95.5% by volume of the hybrid underlayment. A plurality of expanded microspheres is dispersed through the thermoplastic. The microspheres are expanded to a volume in a range of between 180 square micrometers and 1450 square micrometers. The microspheres makeup between 1.0% by volume to 7.5% by volume of the hybrid underlayment. The hybrid underlayment is extruded into a flat sheet having a thickness of between 1.0 mm and 2.0 mm and a density from 7 pcf to 25 pcf. A metalized thermoplastic film is laminated to the top surface of the thermoplastic sheet. A pre-stretched laminated oriented mesh fabric is fused to the metalized thermoplastic film.Type: GrantFiled: September 28, 2015Date of Patent: August 16, 2016Assignee: Pak-Lite, Inc.Inventors: Richard Ford, Richard Allgood
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Publication number: 20160016377Abstract: A hybrid underlayment, includes a thermoplastic making up between 92.0% by volume to 95.5% by volume of the hybrid underlayment. A plurality of expanded microspheres is dispersed through the thermoplastic. The microspheres are expanded to a volume in a range of between 180 square micrometers and 1450 square micrometers. The microspheres makeup between 1.0% by volume to 7.5% by volume of the hybrid underlayment. The hybrid underlayment is extruded into a flat sheet having a thickness of between 1.0 mm and 2.0 mm and a density from 7 pcf to 25 pcf. A metalized thermoplastic film is laminated to the top surface of the thermoplastic sheet. A pre-stretched laminated oriented mesh fabric is fused to the metalized thermoplastic film.Type: ApplicationFiled: September 28, 2015Publication date: January 21, 2016Applicant: Pak-Lite, Inc.Inventors: Richard Ford, Richard Allgood
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Patent number: 9169659Abstract: A hybrid underlayment, includes a thermoplastic making up between 92.0% by volume to 95.5% by volume of the hybrid underlayment. A plurality of expanded microspheres is dispersed through the thermoplastic. The microspheres are expanded to a cross-sectional area in a range of between 180 square micrometers and 1450 square micrometers. The microspheres makeup between 1.0% by volume to 7.5% by volume of the hybrid underlayment. The hybrid underlayment is extruded into a flat sheet having a thickness of between 1.0 mm and 2.0 mm and a density from 7 pcf to 25 pcf. A metalized thermoplastic film is laminated to the top surface of the thermoplastic sheet.Type: GrantFiled: August 6, 2015Date of Patent: October 27, 2015Assignee: Pak-Lite, Inc.Inventors: Richard Ford, Richard Allgood
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Patent number: 9109108Abstract: A hybrid underlayment, includes a thermoplastic making up between 92.0% by volume to 95.5% by volume of the hybrid underlayment. A plurality of expanded microspheres is dispersed through the thermoplastic. The microspheres are expanded to a volume in a range of between 180 square micrometers and 1450 square micrometers. The microspheres makeup between 1.0% by volume to 7.5% by volume of the hybrid underlayment. The hybrid underlayment is extruded into a flat sheet having a thickness of between 1.0 mm and 2.0 mm and a density from 7 pcf to 25 pcf.Type: GrantFiled: June 2, 2015Date of Patent: August 18, 2015Assignee: Pak-Lite, Inc.Inventors: Richard Ford, Richard Allgood
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Publication number: 20150047282Abstract: A flooring for covering a floor substrate includes a hybrid underlayment and a plurality of interlocking synthetic tiles. The hybrid underlayment is coupled to the floor substrate with a first adhesive layer. The hybrid underlayment includes an extruded thermoplastic sheet having a plurality of gas-filled expanded thermoplastic microspheres distributed throughout the thermoplastic sheet. Each of the plurality of interlocking synthetic tiles is coupled to the hybrid underlayment with a second adhesive layer.Type: ApplicationFiled: August 13, 2013Publication date: February 19, 2015Applicant: PAK-LITE, INC.Inventors: Richard Ford, Richard Allgood
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Publication number: 20140023819Abstract: A reinforced material includes a foam layer that has a first side. A pre-stretched laminated oriented mesh fabric is fused to at least a portion of the first side. In a method of making a reinforced material, a pre-stretched laminated oriented mesh fabric is applied to a first side of a foam layer. The pre-stretched laminated oriented mesh fabric is fused to the first side of the foam layer until the pre-stretched laminated oriented mesh fabric becomes bonded to the first side.Type: ApplicationFiled: July 21, 2012Publication date: January 23, 2014Applicant: PAK-LITE, INC.Inventor: David M. Pritchard
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Patent number: 8512841Abstract: A closure strip, for use with a corrugated material, includes an elongated flat thermoplastic sheet member and a plurality of thermoplastic undulations. The elongated flat thermoplastic sheet member has a bottom surface and an opposite top surface. The elongated flat thermoplastic sheet member defines a plurality of linearly disposed and spaced apart openings therethrough. A plurality of thermoplastic undulations is complimentary in shape to the corrugated material. Each undulation extends upwardly from the flat thermoplastic sheet member and defines a void that opens to a different one of the openings defined by the flat thermoplastic sheet member.Type: GrantFiled: March 16, 2011Date of Patent: August 20, 2013Assignee: Pak-Lite, Inc.Inventor: Richard H. Ford
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Publication number: 20120237709Abstract: A closure strip, for use with a corrugated material, includes an elongated flat thermoplastic sheet member and a plurality of thermoplastic undulations. The elongated flat thermoplastic sheet member has a bottom surface and an opposite top surface. The elongated flat thermoplastic sheet member defines a plurality of linearly disposed and spaced apart openings therethrough. A plurality of thermoplastic undulations is complimentary in shape to the corrugated material. Each undulation extends upwardly from the flat thermoplastic sheet member and defines a void that opens to a different one of the openings defined by the flat thermoplastic sheet member.Type: ApplicationFiled: March 16, 2011Publication date: September 20, 2012Applicant: Pak-Lite, Inc.Inventor: Richard H. Ford
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Patent number: 8202595Abstract: A shielding material includes a non-conductive sheet, an elongated adhesive strip and a conductive sheet. The elongated adhesive strip is disposed on a first side of the non-conductive sheet. The adhesive strip is spaced apart from a first edge of the non-conductive sheet and includes a removable cover film that protects the elongated adhesive strip until it has been removed. The conductive sheet is adhered to a second side of the non-conductive sheet. A first end of the conductive sheet is spaced apart from the first edge of the non-conductive sheet so that a first portion of the conductive sheet extends beyond the first edge of the non-conductive sheet. The conductive sheet is also disposed relative to the non-conductive sheet so that the second end is parallel to a second edge and so that a second portion of the non-conductive sheet extends beyond the second end.Type: GrantFiled: November 5, 2009Date of Patent: June 19, 2012Assignee: Pak-Lite, Inc.Inventor: Richard H. Ford
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Patent number: 8172976Abstract: A shielding material includes a non-conductive sheet, an elongated adhesive strip and a conductive sheet. The elongated adhesive strip is disposed on a first side of the non-conductive sheet. The adhesive strip is spaced apart from a first edge of the non-conductive sheet and includes a removable cover film that protects the elongated adhesive strip until it has been removed. The conductive sheet is adhered to a second side of the non-conductive sheet. A first end of the conductive sheet is spaced apart from the first edge of the non-conductive sheet so that a first portion of the conductive sheet extends beyond the first edge of the non-conductive sheet. The conductive sheet is also disposed relative to the non-conductive sheet so that the second end is parallel to a second edge and so that a second portion of the non-conductive sheet extends beyond the second end.Type: GrantFiled: December 8, 2011Date of Patent: May 8, 2012Assignee: Pak-Lite, Inc.Inventor: Richard H. Ford
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Publication number: 20120080141Abstract: An underlayment material includes a sheet of masticated rubber. A vapor barrier film is extruded onto the sheet of masticated rubber. In one embodiment, a portion of the vapor barrier film extends beyond at least one edge of the sheet of masticated rubber so as to form a flap extending therefrom. An elongated adhesive strip is disposed on a first side of the vapor barrier film. The elongated adhesive strip includes a removable cover film that protects the elongated adhesive strip until the cover film has been removed. The elongated adhesive strip is positioned so as to facilitate sealing of the flap extending from the vapor barrier film of a first unit of the underlayment material to the elongated adhesive strip of a second unit of the underlayment material.Type: ApplicationFiled: December 12, 2011Publication date: April 5, 2012Applicant: PAK-LITE, INC.Inventor: Richard H. Ford
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Publication number: 20110104484Abstract: An underlayment material includes a sheet of masticated rubber. A vapor barrier film is extruded onto the sheet of masticated rubber. In one embodiment, a portion of the vapor barrier film extends beyond at least one edge of the sheet of masticated rubber so as to form a flap extending therefrom. An elongated adhesive strip is disposed on a first side of the vapor barrier film. The elongated adhesive strip includes a removable cover film that protects the elongated adhesive strip until the cover film has been removed. The elongated adhesive strip is positioned so as to facilitate sealing of the flap extending from the vapor barrier film of a first unit of the underlayment material to the elongated adhesive strip of a second unit of the underlayment material.Type: ApplicationFiled: July 19, 2010Publication date: May 5, 2011Applicant: PAK-LITE, INC.Inventor: Richard H. Ford