Abstract: Methods and means for producing a stretch film comprising a slip skin layer are provided. In one example embodiment, a stretch film having a slip skin layer is provided having a variable and scalable coefficient of friction. A stretch film comprising a cling layer and a slip skin layer is also provided, in which the cling layer further with includes a polyethylene-based elastomer blended into a low density polyethylene, and the slip skin layer includes an ultra-high molecular weight polysiloxane polymer. Consequently, the slip skin layer has a very low coefficient of friction while the cling layer retains a relatively high co-efficient of friction.

Abstract: A stretch film incorporating a cling layer and a slip skin layer is provided, the cling layer comprising a 25% to 75% ethylene-based elastomer blend in a metallocene linear low density polyethylene and the slip skin layer comprising an ultra-high molecular weight polysiloxane polymer of between 5% and 10% by weight.

Abstract: Methods and means for producing a stretch film comprising a slip skin layer are provided. In one example embodiment, a stretch film having a slip skin layer is provided having a variable and scalable coefficient of friction. A stretch film comprising a cling layer and a slip skin layer is also provided, in which the cling layer further with includes a polyethylene-based elastomer blended into a low density polyethylene, and the slip skin layer includes an ultra-high molecular weight polysiloxane polymer. Consequently, the slip skin layer has a very low coefficient of friction while the cling layer retains a relatively high co-efficient of friction.

Abstract: Methods and means for evaluating and summarizing physical quality metrics associated with stretch films and other plastics are provided. According to one aspect of the invention, a processor- or computer-enabled business method such as a software program or mobile application capable of calculating and comparing stretch film data and conveying easily understood summaries of film characteristics and cost impacts associated therewith is provided. According to a second aspect, the system and method provides a vast plurality of film performance metrics, costs factor, environmental impacts, and so, calculated and presented in a dashboard-type user interface.

Abstract: According to one aspect of the invention, a five-layer stretch film is fabricated using UVI hindered amine light stabilizers additives in a dispersal percentage of around 4% or less. According to a second aspect, the additive dispersal percentage is around 2.8% or less. According to further aspects, the additives are included in interior layers but not in a core layer or skin layer. For example, in a five-layer film in which the layers are arbitrarily identified as A-E, wherein layers A and E are the skin layers, the additive is added into layers B and D but not others. In this manner, the thermal degradation problems associated with untreated film are avoided or minimized, while the integrity of the core layer and the cling of the skin layer are not affected.

Abstract: According to one aspect of the invention, a film is produced comprising core layers of lower density m-LLDPE (e.g., 0.914 density or lower) and RCPP (a polypropylene resin comprising an ethylene content). By adding a RCPP further comprising a catalyzed metallocene, predefined desirable properties are enhanced that improve the integrity of the film while assuring that performance requirements are achieved and maximized. According to a further aspect, PolylsoButlyene content is used to improve cling layer characteristics on both skins. According to still further aspects, the compositions and methods described herein result in master rolls, which typically comprise 70 gauge+ master roll content, having desired results achieved using only 45 gauge master roll.

Abstract: Methods for producing a stretch film are provided, including disposing one or more extruders in fluid communication with a stock of virgin resin; heating the virgin resin to a molten state; delivering the molten virgin resin to a die; and extruding the molten virgin resin through the die onto a casting roll, thereby creating a cast stretch film. Methods for delivering the molten virgin resin onto a casting roll of varying sizes and set temperatures; and of moving a resulting film onto a secondary chill roll of varying sizes and set temperatures, are also provided. Finally, methods for moving the film from either the casting roll or the secondary chill roll onto a slitting assembly, dividing the film using one more interior or exterior slits, and then capturing and gathering the trim waste but not reintroducing the trim waste back into the production process are also disclosed.

Abstract: A stretch film incorporating a cling layer and a slip skin layer is provided, the cling layer comprising a 25% to 75% ethylene-based elastomer blend in a metallocene linear low density polyethylene and the slip skin layer comprising an ultra-high molecular weight polysiloxane polymer of between 5% and 10% by weight.

Abstract: Methods for producing a stretch film are provided, including disposing one or more extruders in fluid communication with a stock of virgin resin; heating the virgin resin to a molten state; delivering the molten virgin resin to a die; and extruding the molten virgin resin through the die onto a casting roll, thereby creating a cast stretch film. Methods for delivering the molten virgin resin onto a casting roll of varying sizes and set temperatures; and of moving a resulting film onto a secondary chill roll of varying sizes and set temperatures, are also provided. Finally, methods for moving the film from either the casting roll or the secondary chill roll onto a slitting assembly, dividing the film using one more interior or exterior slits, and then capturing and gathering the trim waste but not reintroducing the trim waste back into the production process are also disclosed.

Abstract: A method of producing a stretch film includes at least: extruding a first random copolymer polypropylene (RCPP) resin from a first extruder at a first temperature to at least one primary channel inside of a feedblock; extruding a second RCPP resin from a second extruder at a second temperature to at least one secondary channel, wherein said second temperature is greater than said first temperature; combining the first RCPP resin and the second RCPP resin to create a layered stream using a combining adapter disposed in communication with the feedblock; passing said layered stream from the combining adapter to a die; and passing the layered stream through said die to a casting unit. A multi-layered stretch film includes at least one nanolayer section, the nanolayer section comprising alternating substantially adjacent layers of a first random copolymer polypropylene (RCPP) resin and a second RCPP resin.

Abstract: Methods for producing a stretch film are provided, including disposing one or more extruders in fluid communication with a stock of virgin resin; heating the virgin resin to a molten state; delivering the molten virgin resin to a die; and extruding the molten virgin resin through the die onto a casting roll, thereby creating a cast stretch film. Methods for delivering the molten virgin resin onto a casting roll of varying sizes and set temperatures; and of moving a resulting film onto a secondary chill roll of varying sizes and set temperatures, are also provided. Finally, methods for moving the film from either the casting roll or the secondary chill roll onto a slitting assembly, dividing the film using one more interior or exterior slits, and then capturing and gathering the trim waste but not reintroducing the trim waste back into the production process are also disclosed.

Abstract: Apparatus and methods for producing folded edges in a film in-process, and compositions of such film are provided. A method of folding edges includes: separating a first idler roll and a second idler roll by a first distance; positioning a plurality of folding guides between the first idler roll and the second idler roll; separating adjacent sections of film having a majority layer comprising a Ziegler Natta catalyzed linear low density polyethylene copolymer resin having molecules that inherently lack long chain branching, wherein a majority of said molecules are oriented in a substantially longitudinal direction due to an induced strain, and inducing two folds with each folding guide, thereby causing an edge of each section of film to turn under 180° and cling to a bottom surface of the section of film; and moving the adjacent sections of film from the folding guides to the second idler roll.

Abstract: A stretch film incorporating a cling layer and a slip skin layer is provided, the cling layer comprising a 25% to 75% ethylene-based elastomer blend in a metallocene linear low density polyethylene and the slip skin layer comprising an ultra-high molecular weight polysiloxane polymer of between 5% and 10% by weight.

Abstract: A stretch film including at least a first layer and a second layer, in which the first layer includes a metallocene linear low density polyethylene (m-LLDPE) with incorporated long chain branching resin and a lower density m-LLDPE resin; and the second layer includes a lower melt index m-LLDPE resin.

Abstract: Methods for producing a stretch film are provided, including disposing one or more extruders in fluid communication with a stock of virgin resin; heating the virgin resin to a molten state; delivering the molten virgin resin to a die; and extruding the molten virgin resin through the die onto a casting roll, thereby creating a cast stretch film. Methods for delivering the molten virgin resin onto a casting roll of varying sizes and set temperatures; and of moving a resulting film onto a secondary chill roll of varying sizes and set temperatures, are also provided. Finally, methods for moving the film from either the casting roll or the secondary chill roll onto a slitting assembly, dividing the film using one more interior or exterior slits, and then capturing and gathering the trim waste but not reintroducing the trim waste back into the production process are also disclosed.

Abstract: A method of producing a stretch film includes at least: extruding a first random copolymer polypropylene (RCPP) resin from a first extruder at a first temperature to at least one primary channel inside of a feedblock; extruding a second RCPP resin from a second extruder at a second temperature to at least one secondary channel, wherein said second temperature is greater than said first temperature; combining the first RCPP resin and the second RCPP resin to create a layered stream using a combining adapter disposed in communication with the feedblock; passing said layered stream from the combining adapter to a die; and passing the layered stream through said die to a casting unit. A multi-layered stretch film includes at least one nanolayer section, the nanolayer section comprising alternating substantially adjacent layers of a first random copolymer polypropylene (RCPP) resin and a second RCPP resin.

Abstract: A method of producing a stretch film includes at least: extruding a first random copolymer polypropylene (RCPP) resin from a first extruder at a first temperature to at least one primary channel inside of a feedblock; extruding a second RCPP resin from a second extruder at a second temperature to at least one secondary channel, wherein said second temperature is greater than said first temperature; combining the first RCPP resin and the second RCPP resin to create a layered stream using a combining adapter disposed in communication with the feedblock; passing said layered stream from the combining adapter to a die; and passing the layered stream through said die to a casting unit. A multi-layered stretch film includes at least one nanolayer section, the nanolayer section comprising alternating substantially adjacent layers of a first random copolymer polypropylene (RCPP) resin and a second RCPP resin.

Abstract: A stretch film including at least a first layer and a second layer, in which the first layer includes a metallocene linear low density polyethylene (m-LLDPE) with incorporated long chain branching resin and a lower density m-LLDPE resin; and the second layer includes a lower melt index m-LLDPE resin.

Abstract: A method of bundling rolls of film together includes at least: placing at least two rolls of film, each of the rolls comprising an axis, an outer surface, and first and second ends, into tangential contact with each other, so that the axes of the rolls are parallel to each other; and securing said rolls together. A bundled package includes at least: at least two rolls of film in tangential contact with each other, each of said rolls having an axis, an outer surface, and first and second ends, wherein the axes of said rolls are parallel to each other; and a securing means for bundling the at least two rolls together.

Abstract: A method of producing a stretch film includes at least: extruding a first random copolymer polypropylene (RCPP) resin from a first extruder at a first temperature to at least one primary channel inside of a feedblock; extruding a second RCPP resin from a second extruder at a second temperature to at least one secondary channel, wherein said second temperature is greater than said first temperature; combining the first RCPP resin and the second RCPP resin to create a layered stream using a combining adapter disposed in communication with the feedblock; passing said layered stream from the combining adapter to a die; and passing the layered stream through said die to a casting unit. A multi-layered stretch film includes at least one nanolayer section, the nanolayer section comprising alternating substantially adjacent layers of a first random copolymer polypropylene (RCPP) resin and a second RCPP resin.