Abstract: Apparatus, methods and computer program products for creating and modifying labels for use by pharmaceutical dispensing machines are provided. A pharmaceutical dispensing apparatus includes a touch screen, a processor, memory coupled to the processor, and a computer program residing in the memory that is executable by the processor for guiding a user through a process of designing a label via the touch screen. The computer program displays a label template adapted to receive a plurality of data fields inputted by a user therein, wherein each data field is adapted to receive and display respective data. The computer program includes a label wizard that guides a user through the process of designing a label within the label template.

Abstract: An apparatus for dispensing solid pharmaceutical articles includes a housing, a drive mechanism and a sensor system. The housing defines a dispensing passage having a dispensing inlet and a dispensing outlet downstream of the dispensing inlet. The drive mechanism serves to force the articles along a path through the dispensing passage between the dispensing inlet and the dispensing outlet. The sensor system includes first and second sensors operative to detect articles passing through the dispensing passage and a controller to receive and use detection signals from the first and second sensors to monitor dispensing performance of the apparatus. The first and second sensors are spaced apart along the dispensing channel such that the second sensor is located downstream of the first sensor.

Abstract: An apparatus for dispensing solid articles includes a housing and a gate system. The housing defines a dispensing channel and a portal through which articles can flow along a dispensing pathway. The gate system includes a gate member positioned in the dispensing pathway. The gate member is selectively positionable between an open position and a closed position. When the gate member is in the open position, the gate member permits the articles to pass through the portal and, when the gate member is in the closed position, the gate member blocks the articles from passing through the portal. The gate system is configured such that the gate member is passively transitionable between the open and closed positions.

Abstract: An apparatus for dispensing solid articles includes a housing and at least one vacuum source. The housing defines a hopper chamber to hold the articles and a dispensing channel fluidly connected to the hopper chamber. The dispensing channel has an inlet and an outlet defining a dispensing flow path therebetween. The vacuum source is adapted to provide a vacuum pressure and induce a gas flow in the housing. The apparatus is configured to generate a forward drive gas flow from the vacuum pressure and induced gas flow, and the forward drive gas flow conveys articles through the dispensing channel along the dispensing flow path in a direction from the inlet to the outlet to dispense the articles.

Abstract: A method of acquiring an image of a pharmaceutical in a colored, transparent pharmaceutical vial includes the steps of: providing a generally cylindrical, colored, transparent pharmaceutical vial having a closed lower end, the lower end having a radially outward lower section, a radially inward upper section, and a transition section that merges with the upper and lower sections; identifying the transition section of the vial with a vision system; detecting the color of the transition section; illuminating the vial; acquiring an image of the vial and pharmaceutical; and adjusting the colors of the image based on the color of the transition section. In some embodiments, the method further comprises the step of comparing the image to a pre-stored image of an expected pharmaceutical to determine whether the identity of the pharmaceutical in the vial matches the identity of the expected pharmaceutical. This method can improve the reliability and consistency of the images produced.

Abstract: An apparatus for dispensing solid articles includes a housing and a gate system. The housing defines a dispensing channel and a portal through which articles can flow along a dispensing pathway. The gate system includes a gate member positioned in the dispensing pathway. The gate member is selectively positionable between an open position and a closed position. When the gate member is in the open position, the gate member permits the articles to pass through the portal and, when the gate member is in the closed position, the gate member blocks the articles from passing through the portal. The gate system is configured such that the gate member is passively transitionable between the open and closed positions.

Abstract: An apparatus for dispensing solid pharmaceutical articles includes a housing, a drive mechanism and a sensor system. The housing defines a dispensing passage having a dispensing inlet and a dispensing outlet downstream of the dispensing inlet. The drive mechanism serves to force the articles along a path through the dispensing passage between the dispensing inlet and the dispensing outlet. The sensor system includes first and second sensors operative to detect articles passing through the dispensing passage and a controller to receive and use detection signals from the first and second sensors to monitor dispensing performance of the apparatus. The first and second sensors are spaced apart along the dispensing channel such that the second sensor is located downstream of the first sensor.

Abstract: A vacuum relief valve includes: a housing with a central cavity, the housing having a system branch, a vacuum branch, a pilot branch, and an exhaust branch, each of the branches in fluid communication with the central cavity and having a respective port; a piston assembly comprising a first disk located in the pilot branch, a second disk located adjacent the exhaust branch, and a connecting member to which the first and second disks are mounted; and an actuator attached to a pilot seal, the actuator configured to move the pilot seal between a closed position, in which the pilot seal is positioned in and seals the pilot port, and an open position, in which the pilot seal is spaced from and does not seal the pilot port. When the pilot seal is in the closed position, the second disk is positioned on and seals the exhaust port, and when the pilot seal is in the open position, the second disk is spaced from and does not seal the exhaust port.

Abstract: A method for securing a closure on a cylindrical container (such as a pharmaceutical vial) includes: positioning a closure in a first position, the closure being substantially centered via a centering assembly along an axis that is generally normal to the closure; translating the substantially centered closure along the axis to a second position; positioning a cylindrical container, the container being substantially centered via the centering assembly along the axis; translating the substantially centered closure along the axis to a third position in which it is adjacent the substantially centered container; and relatively rotating the closure and the container to secure the closure to the container. With such a method, both the closure and the cylinder can be centered along the axis, thereby registering them with each other for reliable securing.

Abstract: A method of operating a detection system includes receiving a detection signal representing aggregate light emission received from a plurality of optical emitter elements at an optical detector, and determining, from the detection signal, respective light emission received from one of the optical emitter elements based on a respective signature thereof in the detection signal. The respective signature is independent of an emission wavelength of the respective light emission. Related detection systems and automated pill dispensing systems are also discussed.

Abstract: Products are dispensed from a dispensing apparatus in which products marked with transaction information are received in a two-dimensional array of moveable bins. In response to control information synthesized from transaction information on the products in the bins and a dispense request, the array is operated to place a bin at a dispensing station on the dispensing apparatus. At the dispensing station, a mechanism is operated in response to the control information to provide access to the bin. A product in the bin may then be retrieved.

Abstract: An apparatus for securing a cap onto a cylindrical container includes a main stage and three clamps. Each of the clamps is pivotally attached to the main stage and rotatable about a respective axis of rotation. The axes of rotation of the clamps define an outer circle having a center. Each of the clamps comprises a generally planar body and an arcuate edge and can be used to both center a cap and grip and rotate a vial for attachment of the cap.

Abstract: A will call system for automating the management of storage and retrieval of items, preferably medical prescriptions. The automated system provides informational control of all items in the system. The automated will call monitors the length of time an item remains in the system, and into which location an item is placed. An article sensor provides absolute confirmation that an item has been placed or removed from a designated location in the storage unites. The automated will call system uses a controller to permit users to monitor and optimize the storage and retrieval procedures.

Abstract: A method of verifying the identity of a dispensed pharmaceutical includes the steps of: reading identifying indicia on a pharmaceutical vial containing a dispensed pharmaceutical; determining the identity of a prescribed pharmaceutical called for by the identifying indicia; acquiring an image of the dispensed pharmaceutical through the vial; comparing the image of the dispensed pharmaceutical to data storage comprising image data associated with pharmaceuticals; acquiring spectral data for the dispensed pharmaceutical through the vial; comparing the spectral data of the dispensed pharmaceutical to data storage comprising spectral data associated with pharmaceuticals; and automatically determining whether the image and the spectral data of the dispensed pharmaceutical confirm that the dispensed pharmaceutical matches the prescribed pharmaceutical.

Abstract: A singulating disc, carried by a housing, has a plurality of openings around its periphery. The disc rotates vertically through a pickup chamber of a hopper carried by the housing. A vacuum is pulled through the openings by a pump which is connected to the disc. Items are placed in the hopper and, via gravity, fall to the bottom of the hopper where they contact the periphery of the rotating disc. The vacuum at the openings attaches an item and holds it while the disc rotates. At the top of the discs rotation, a diverter directs the item into a path depending on the results of a fragment detection and/or counting mechanism. Items that are allowed to pass by the diverter are scraped off the disc into another path by a scraper. Negative pressure is used to singulate and count a multitude of sizes and shapes of items with no calibration. Retractable paddles, a vacuum management system, and RFID tags may be incorporated.

Abstract: A method of determining the identity of pharmaceutical tablets contained within a pharmaceutical vial includes the steps of: obtaining a first image of the vial as it is illuminated with colored light; obtaining a second image of the vial as it is illuminated with infrared radiation; processing the first and second images to obtain comprehensive image data; comparing the comprehensive image data to image data of a known pharmaceutical expected to be contained in the vial; and determining whether the pharmaceutical in the vial is the expected pharmaceutical based on the comparing step. The use of images obtained under both colored and IR illumination can assist in producing an accurate comprehensive image data.

Abstract: A system for verification of dispensed pharmaceuticals includes: a housing; a bar code scanning station mounted on the housing; a vision station mounted on the housing; a spectroscopy station mounted on the housing; an offloading station mounted on the housing; one or more conveyors mounted on the housing to convey pharmaceutical vials between the bar code scanning, vision, spectroscopy and offloading stations, and a controller associated with the bar code scanning, vision, spectroscopy and offloading stations and the conveyors to control their operations. A system of this configuration can use both vision and spectroscopy to verify the identity of the pharmaceutical in the container.

Abstract: A passive chute assembly includes: a chute configured to receive objects to be dispensed, the chute having an outlet; and a passive dispensing unit attached to the chute outlet. The passive dispensing unit has a staging portion, wherein objects are captured prior to dispensing. The staging portion is movable between a staging position, in which objects may be captured within the staging portion, and a dispensing position, in which the objects may be fed gravimetrically into a receptacle positioned below the dispensing unit. The staging portion includes an adaptive opening that, when the staging portion moves to the dispensing position, opens adaptively corresponding to a diameter of the receptacle.

Abstract: A vision system useful in acquiring images includes: a light dome having a window and a perimeter; an annular light curtain positioned within and radially inwardly from the perimeter of the light dome such that an annular gap is formed between the light dome and the light curtain; and a light ring positioned to illuminate the gap between the light dome and the light curtain. The light curtain and window are sized and positioned such that no direct light from the light ring reaches the window. The system further comprises a camera having a lens facing the window to acquire images of an object on a side of the window opposite the camera. The images acquired by the camera can then be compared to stored images to determine whether the identity of the objects (which may be pharmaceutical tablets) is as expected.