Patents Assigned to PATCO Machine & Fab., Inc.
  • Patent number: 11434103
    Abstract: A reel assembly for deploying a cable, hose or umbilical connection may include an electronic control unit that may operate to control the reel assembly. A sheave that redirects the direction of the cable, hose or umbilical connection may include sensors that may measure various parameters, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and transmit the measured data to the electronic control unit. The electronic control unit may, based on received sensor data, automatically direct the operation of the reel assembly. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting parameters of the drive, and the like.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: September 6, 2022
    Assignee: PATCO Machine & Fab., Inc.
    Inventors: Dennis Dion, Henrix Soto
  • Patent number: 11174122
    Abstract: In a reel assembly, a repositionable level wind may be selectively coupled to a drum to enable powered rotation of the level wind from a first position to a second position. In some embodiments, the assembly may include two arced guide rails, a rotating adjustment arm, a roller bracket, a winding assembly and two fork plates, which may be adjustably mounted on the drum. In operation, the fork plates may be moved to an engaged position that couples the adjustment arm and the roller bracket to the reel flanges so that rotation of the reel causes the winding assembly to be rotated along the guide rails. Once a desired position is reached, the adjustment arm and roller bracket may be bolted to the guide rails and the fork plates may be moved to a disengaged position to allow the reel to rotate independently of the winding assembly.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: November 16, 2021
    Assignee: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Patent number: 10865068
    Abstract: A reel assembly for deploying a cable, hose or umbilical connection may include an electronic control unit that may operate to control an electric motor that drives the reel assembly. The electric motor may include a closed-loop feedback control system. A sheave that redirects the direction of the cable, hose or umbilical connection may include sensors that may measure various parameters, such as a measured line tension, and transmit the measured data to the electronic control unit. The electronic control unit may, based on received sensor data, automatically direct the operation of the reel assembly. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting parameters of the drive, and the like.
    Type: Grant
    Filed: April 23, 2019
    Date of Patent: December 15, 2020
    Assignee: PATCO Machine & Fab., Inc.
    Inventors: Dennis Dion, Henrix Soto
  • Publication number: 20200339380
    Abstract: A reel assembly for deploying a cable, hose or umbilical connection may include an electronic control unit that may operate to control the reel assembly. A sheave that redirects the direction of the cable, hose or umbilical connection may include sensors that may measure various parameters, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and transmit the measured data to the electronic control unit. The electronic control unit may, based on received sensor data, automatically direct the operation of the reel assembly. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting parameters of the drive, and the like.
    Type: Application
    Filed: July 10, 2020
    Publication date: October 29, 2020
    Applicant: PATCO Machine & Fab., Inc.
    Inventors: Dennis Dion, Henrix Soto
  • Publication number: 20200339379
    Abstract: A reel assembly for deploying a cable, hose or umbilical connection may include an electronic control unit that may operate to control an electric motor that drives the reel assembly. The electric motor may include a closed-loop feedback control system. A sheave that redirects the direction of the cable, hose or umbilical connection may include sensors that may measure various parameters, such as a measured line tension, and transmit the measured data to the electronic control unit. The electronic control unit may, based on received sensor data, automatically direct the operation of the reel assembly. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting parameters of the drive, and the like.
    Type: Application
    Filed: April 23, 2019
    Publication date: October 29, 2020
    Applicant: PATCO Machine & Fab., Inc.
    Inventors: Dennis Dion, Henrix Soto
  • Patent number: 10745984
    Abstract: A reel assembly for deploying a cable, hose or umbilical connection may include an electronic control unit that may operate to control the reel assembly. A sheave that redirects the direction of the cable, hose or umbilical connection may include sensors that may measure various parameters, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and transmit the measured data to the electronic control unit. The electronic control unit may, based on received sensor data, automatically direct the operation of the reel assembly. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting parameters of the drive, and the like.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: August 18, 2020
    Assignee: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Publication number: 20190322481
    Abstract: In a reel assembly, a repositionable level wind may be selectively coupled to a drum to enable powered rotation of the level wind from a first position to a second position. In some embodiments, the assembly may include two arced guide rails, a rotating adjustment arm, a roller bracket, a winding assembly and two fork plates, which may be adjustably mounted on the drum. In operation, the fork plates may be moved to an engaged position that couples the adjustment arm and the roller bracket to the reel flanges so that rotation of the reel causes the winding assembly to be rotated along the guide rails. Once a desired position is reached, the adjustment arm and roller bracket may be bolted to the guide rails and the fork plates may be moved to a disengaged position to allow the reel to rotate independently of the winding assembly.
    Type: Application
    Filed: April 23, 2019
    Publication date: October 24, 2019
    Applicant: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Publication number: 20190242202
    Abstract: A reel assembly for deploying a cable, hose or umbilical connection may include an electronic control unit that may operate to control the reel assembly. A sheave that redirects the direction of the cable, hose or umbilical connection may include sensors that may measure various parameters, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and transmit the measured data to the electronic control unit. The electronic control unit may, based on received sensor data, automatically direct the operation of the reel assembly. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting parameters of the drive, and the like.
    Type: Application
    Filed: February 26, 2019
    Publication date: August 8, 2019
    Applicant: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Patent number: 10233705
    Abstract: An electronic control unit may, based on received sensor data, automatically direct the operation of a reel assembly for deploying a cable, hose or umbilical connection. The electronic control unit may operate in conjunction with an electro-pneumatic drive to control the reel assembly. Sensors may measure various parameters, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and transmit the measured data to the electronic control unit. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting the pressure or other parameters of the electro-pneumatic drive, and the like. The system also may generate a visual notification for an operator when an alarm is triggered.
    Type: Grant
    Filed: October 3, 2017
    Date of Patent: March 19, 2019
    Assignee: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Publication number: 20180023354
    Abstract: An electronic control unit may, based on received sensor data, automatically direct the operation of a reel assembly for deploying a cable, hose or umbilical connection. The electronic control unit may operate in conjunction with an electro-pneumatic drive to control the reel assembly. Sensors may measure various parameters, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and transmit the measured data to the electronic control unit. Optionally, the sensor data and/or user control inputs and system status information may be logged. The system also may use this data to control the system, such as by activating an alarm when a certain alarm limit is exceeded by the data, adjusting the pressure or other parameters of the electro-pneumatic drive, and the like. The system also may generate a visual notification for an operator when an alarm is triggered.
    Type: Application
    Filed: October 3, 2017
    Publication date: January 25, 2018
    Applicant: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Patent number: 9810032
    Abstract: A spooling system for deploying cable, hose, and/or umbilical connections may include a drum, an air motor, a sheave having one or more sensor, and an electronic control unit coupled to an electro-pneumatic drive for controlling the system. The sensors may provide information to the electronic control unit, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and the information may be displayed on the electronic control unit. The electronic control unit also may allow an operator to rotate the reel, stop rotation of the reel, increase or decrease the speed of rotation of the reel, increase or decrease pressure and/or line tension, and/or select between a normal mode of operation and a tensioning mode of operation.
    Type: Grant
    Filed: November 18, 2015
    Date of Patent: November 7, 2017
    Assignee: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Publication number: 20170016287
    Abstract: A spooling system for deploying cable, hose, and/or umbilical connections may include a drum, an air motor, a sheave having one or more sensor, and an electronic control unit coupled to an electro-pneumatic drive for controlling the system. The sensors may provide information to the electronic control unit, such as a measured line tension and/or a length of cable, hose or umbilical connection that has been deployed, and the information may be displayed on the electronic control unit. The electronic control unit also may allow an operator to rotate the reel, stop rotation of the reel, increase or decrease the speed of rotation of the reel, increase or decrease pressure and/or line tension, and/or select between a normal mode of operation and a tensioning mode of operation.
    Type: Application
    Filed: November 18, 2015
    Publication date: January 19, 2017
    Applicant: PATCO MACHINE & FAB., INC.
    Inventor: Dennis Dion
  • Patent number: 9206658
    Abstract: A system for electronically controlling a reel assembly for deploying a cable, hose or umbilical connection may include an electronic control unit and an electro-pneumatic drive. The electronic control unit may receive input from an operator and cause the electro-pneumatic drive to operate to control a cable spool. For example, the electronic control unit may allow an operator to rotate the reel, stop rotation of the reel, increase or decrease the speed of rotation of the reel, increase or decrease pressure and/or line tension, and/or select between a normal mode of operation and a tensioning mode of operation. The electronic control unit may include a touchscreen. The electro-pneumatic device may include electric components, pneumatic components, and/or electro-pneumatic components. An electrical interface may be provided for connecting a remote control unit. The electrical interface may be wired or wireless.
    Type: Grant
    Filed: July 17, 2015
    Date of Patent: December 8, 2015
    Assignee: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion
  • Patent number: 8061644
    Abstract: A reel having an adjustable deployment angle including a frame, a drum mounted in the frame and having a core and end flanges, a level wind assembly having a carriage, a lead screw and an indexing finger or fingers, and a guide frame element or elements coupled to the frame proximate one of the end flanges, wherein the guide frame element includes a groove having a plurality of discrete, preferably linear, segments configured to receive the indexing finger. Additionally, the groove may include a generally radially-inwardly extending notch at an intersection of each of the discrete segments, where each of the notches may be radially spaced a different distance from an axis of rotation of the drum. Adjusting the level wind assembly may include moving the indexing finger out of a notch, along one or more of the discrete segments, and back into a second notch.
    Type: Grant
    Filed: January 12, 2011
    Date of Patent: November 22, 2011
    Assignee: PATCO Machine & Fab., Inc.
    Inventor: Dennis Dion