Abstract: A fiber is made with a polybenzimidazole (PBI) polymer with a phosphoric acid pick-up (APU) in the range of 1-25% (PBI-p fiber). The PBI-p fiber may have a LOI ?50% and/or an initial thermal decomposition temperature in air of ?555° C. A method of making a phosphonated polybenzimidazole fiber comprises the steps of: spinning an untreated PBI resin into a PBI fiber; treating the PBI fiber with phosphoric acid, and thereby obtaining a PBI fiber with 1-25 wt. % phosphoric acid APU.

Abstract: A polybenzimidazole (PBI) resin including a polybenzimidazole oligomer having at least two reactive end groups is provided. Also provided is a method of making a polybenzimidazole oligomer with at least two reactive end groups including the steps of reacting a tetraamine, a dicarboxylic component, and a reactive end group moiety in a solvent at a temperature greater than room temperature for a period of time; precipitating the oligomer from the solvent after reacting; and removing any reaction by-products from the oligomer after precipitating. A method of making a PBI molded article and a PBI molded article are also provided.

Abstract: A fabric for a thermal protective application includes: 5-40 weight % PBI-p fiber and the balance being conventional fibers, where the fabric has equal or better flame-resistant and/or heat-resistant properties, and a fabric weight less than an equivalent fabric made with a like amount of PBI-s fiber in place of the PBI-p fibers. The fabric for a thermal protective application includes: 5-40 weight % of a blend of PBI-p fiber and PBI-s fiber, and the balance being conventional fibers, where the fabric has equal or better flame-resistant and/or heat-resistant properties and a fabric weight less than an equivalent fabric made with a like amount of PBI-s fiber in place of the PBI-p fibers.

Abstract: A porous polybenzimidazole (PBI) particulate resin is disclosed. This resin is easily dissolved at ambient temperatures and pressures. The resin is made by: dissolving a virgin PBI resin in a highly polar solvent; precipitating the dissolved PBI in a bath; and drying the precipitated PBI, the dried precipitated PBI being porous. The porous PBI resin may be dissolved by: mixing a porous PBI resin with a highly polar solvent at ambient temperatures and pressures to form a solution.

Abstract: A porous polybenzimidazole (PBI) particulate resin is disclosed. This resin is easily dissolved at ambient temperatures and pressures. The resin is made by: dissolving a virgin PBI resin in a highly polar solvent; precipitating the dissolved PBI in a bath; and drying the precipitated PBI, the dried precipitated PBI being porous. The porous PBI resin may be dissolved by: mixing a porous PBI resin with a highly polar solvent at ambient temperatures and pressures to form a solution.

Abstract: A pervaporation membrane may be an acid-resistant polybenzidimazole (PBI) membrane. The acid-resistant PBI membrane may be a PBI membrane chemically modified by a process selected from the group consisting of sulfonation, phosphonation, cross-linking, N-substitution, and/or combinations thereof. The membrane may be thermally stabilized. A method for the dehydration of an acid material may include the steps of: contacting an acidic aqueous solution with a membrane of an acid-resistant polybenzidimazole; taking away a permeate stream rich in water; and taking away a concentrate steam rich in the acid material. The acidic aqueous solution may be acetic acid.

Abstract: The polymer mixture comprises polybenzimidazole (PBI)/polyvinylbutyral (PVB). The weight ratio (PVB:PBI) of this mixture may range from 0.25-50:50-99.75 or 15-85:15-85. The coating is based upon the polymer mixture.

Abstract: A method of making a polybenzimidazole (PBI) includes the steps of: reacting, in a solution, an organic compound having at least 2 amino groups with an organic aldehyde adduct, the reactants comprise at least 8% by weight of the solution. A solvent of the solution may be selected from the group of: N,N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), dimethylsulfoxide (DMSO), N-methyl-2-pyrrolidone (NMP), tetramethylene sulfone, and combinations thereof. The organic aldehyde adduct may be an organic aldehyde bisulfite adduct. The organic aldehyde portion of the organic aldehyde adduct being aliphatic, alicyclic, aromatic, heterocyclic, or heteroaromatic aldehyde or mixtures thereof. The polybenzimidazole may have an intrinsic viscosity of at least 0.40 dl/g.

Abstract: A flame resistant fabric with tracing yarns includes a flame resistant fabric with a first non-tracing yarn, and a second tracing yarn. The first non-tracing yarn and/or the second tracing yarn include flame resistant fibers being selected from the group consisting of inherently flame resistant fibers and treated fibers. When the flame resistant fabric is exposed to heat, flames, long-term excessive UV light, or the like, the first non-tracing yarn is adapted to hold its color and the second tracing yarn is adapted to change colors.

Abstract: A polybenzimidazole solution comprises a polybenzimidazole dissolved in an ionic liquid excluding 1-butyl-3-methylimidazolium chloride, 1-butyl-3-methylimidazolium hydroxide, and 1-butyl-3-methylimidazolium tetrafluoroborate.

Abstract: A nonwoven for use in a thermal liner for protective apparel includes 1-45 wt % of a first inherently heat resistant fiber excluding an aramid, and a balance of a second heat resistant fiber. The nonwoven excludes wool and has a thickness less than 3 mm and a basis weight of less than 2.9 osy (100 gsm). In another embodiment, the insulating layer for protective apparel includes a nonwoven including an inherently flame resistant fiber and fibers being inherently resistant to moisture absorption. The inherently flame resistant fiber is different from said inherently resistant to moisture absorption fiber. The nonwoven has an equivalent or better thermal protective performance (TPP) and a lower basis weight than an industry standard nonwoven consisting of a nonwoven of para-aramids or meta-aramids or a blend of both.

Abstract: A pervaporation membrane may be an acid-resistant polybenzidimazole (PBI) membrane. The acid-resistant PBI membrane may be a PBI membrane chemically modified by a process selected from the group consisting of sulfonation, phosphonation, cross-linking, N-substitution, and/or combinations thereof. The membrane may be thermally stabilized. A method for the dehydration of an acid material may include the steps of: contacting an acidic aqueous solution with a membrane of an acid-resistant polybenzidimazole; taking away a permeate stream rich in water; and taking away a concentrate steam rich in the acid material. The acidic aqueous solution may be acetic acid.

Abstract: A unique blend of fibers used to create a yarn or fabric useful in protective garments including a lyocell fiber, and a flame resistant fiber that is not a modacrylic and/or does not require the emission of gases and/or acids for flame resistance. The lyocell fiber is approximately 5% to 55% of the blend, and the flame resistant fiber is approximately 45% to 95% of the blend. The resulting fabric requires no post treatment for flame resistance.

Abstract: A process for producing a solution blend of a polybenzimidazole (PBI) and a polyetherketoneketone (PEKK). The PBI is mixed with sulfuric acid at a temperature between 40° C. and 80° C. for 30 minutes to 2 hours to produce a PBI solution then cooled to room temperature to form a cooled PBI solution. Then PEKK is added to the cooled PBI solution to form a mixture and that mixture is stirred from 30 minutes to 2 hours at room temperature to form a stirred mixture. The stirred mixture is poured into an excess of water being stirred swiftly to form an aqueous mixture. The aqueous mixture is filtered to produce a blend. The blend is washed with water and dried. The resulting blend can yield a blend in all proportion from 1/99 PBI/PEKK to 99/1 PBI/PEKK.

Abstract: PBI compositions include solutions comprising PBI and acrylate monomer and coatings comprising PBI and polyacrylate. The solutions may also include polymerization initiator, solvent, co-polymers. The coatings are thermally resistant, electrically insulating (dielectric), and adhesive. The PBI compositions are used in the manufacture of microelectronics and related products. Methods for applying the PBI compositions are also discussed.

Abstract: A method of making a polybenzimidazole (PBI) includes the steps of: reacting, in a solution, an organic compound having at least 2 amino groups with an organic aldehyde adduct, the reactants comprise at least 8% by weight of the solution. A solvent of the solution may be selected from the group of: N,N-dimethylacetamide (DMAc), N,N-dimethylformamide (DMF), dimethylsulfoxide (DMSO), N-methyl-2-pyrrolidone (NMP), tetramethylene sulfone, and combinations thereof. The organic aldehyde adduct may be an organic aldehyde bisulfite adduct. The organic aldehyde portion of the organic aldehyde adduct being aliphatic, alicyclic, aromatic, heterocyclic, or heteroaromatic aldehyde or mixtures thereof. The polybenzimidazole may have an intrinsic viscosity of at least 0.40 dl/g.

Abstract: A process for producing a solution blend of a polybenzimidazole (PBI) and a polyetherketoneketone (PEKK). The PBI is mixed with sulfuric acid at a temperature between 40° C. and 80° C. for 30 minutes to 2 hours to produce a PBI solution then cooled to room temperature to form a cooled PBI solution. Then PEKK is added to the cooled PBI solution to form a mixture and that mixture is stirred from 30 minutes to 2 hours at room temperature to form a stirred mixture. The stirred mixture is poured into an excess of water being stirred swiftly to form an aqueous mixture. The aqueous mixture is filtered to produce a blend. The blend is washed with water and dried. The resulting blend can yield a blend in all proportion from 1/99 PBI/PEKK to 99/1 PBI/PEKK.

Abstract: A nonwoven for use in a thermal liner for protective apparel includes 1-45 wt % of a first inherently heat resistant fiber excluding an aramid, and a balance of a second heat resistant fiber. The nonwoven excludes wool and has a thickness less than 3 mm and a basis weight of less than 2.9 osy (100 gsm). In another embodiment, the insulating layer for protective apparel includes a nonwoven including an inherently flame resistant fiber and fibers being inherently resistant to moisture absorption. The inherently flame resistant fiber is different from said inherently resistant to moisture absorption fiber. The nonwoven has an equivalent or better thermal protective performance (TPP) and a lower basis weight than an industry standard nonwoven consisting of a nonwoven of para-aramids or meta-aramids or a blend of both.

Abstract: The present invention is directed to a textile fabric. This fabric is particularly well suited for use as the outer shell fabric of a firefighter's garment. The fabric is a woven or knitted fabric of spun yarns and multi-filament yarns. The spun yarn includes a first staple being a polymer selected from the group consisting of aramid, PBI or PBO or melamine formaldehyde, and a second staple being an aramid polymer. The multi-filament yarn includes an aramid filament.

Abstract: A pervaporation membrane may be an acid-resistant polybenzidimazole (PBI) membrane. The acid-resistant PBI membrane may be a PBI membrane chemically modified by a process selected from the group consisting of sulfonation, phosphonation, cross-linking, N-substitution, and/or combinations thereof. The membrane may be thermally stabilized. A method for the dehydration of an acid material may include the steps of: contacting an acidic aqueous solution with a membrane of an acid-resistant polybenzidimazole; taking away a permeate stream rich in water; and taking away a concentrate steam rich in the acid material. The acidic aqueous solution may be acetic acid.