Abstract: A downhole percussion drill or hammer (100) is disclosed having an outer casing (2) in which a reciprocating piston (26) which periodically impacts a drilling bit (16) disposed at a bottom end of the casing. A top chuck (1), attached to the top end of the casing, conducts pressurized air to the interior of the casing. A flow tube (5) includes a supply passage (27) and an exhaust passage (10). No cylinder sleeve exists between the inner diameter of the casing (2) and the outer diameter of the piston (26). Rather, the flow tube (5), piston (26) and interior structure of the casing cooperate to direct pressurized air alternately to the top and bottom ends of the piston while alternately opening and closing the exhaust passage. Accordingly, for a predetermined outer casing diameter, a relatively thicker casing wall and relatively larger top piston surface results in higher relative performance than prior hammers having a cylinder sleeve.