Abstract: Erosion-resistant liquid/liquid hydrocyclone liners, wherein the weight and cost of the liners are kept within acceptable parameters through the construction of a composite hydrocyclone liner, comprised of two or more different materials. The hydrocyclone liner includes a head section that is fashioned, primarily, of a highly erosion-resistant material, such as tungsten carbide. The liner also includes a separate separation section that is primarily fashioned of a material that may be less erosion-resistant but which is less brittle and more physically durable than that used to construct the head section. As a result of this composite construction, the liner is less likely to fail mechanically during installation or use. The head and separation sections are removably affixed to one another. The separation section of the hydrocyclone liner is provided with one or more structural supports to provide mechanical strength and resistance to bending.

Abstract: An arrangement of hydrocyclones, resulting in a greater density of hydrocyclones packaged in a given volume. One or more overflow extensions is secured to the overflow portions of one or more hydrocyclones to permit individual hydrocyclones to be placed into an axially staggered arrangement with respect to each other. By keeping the larger hydrocyclone heads from being directly adjacent that of a neighbor's, the maximum diameter of the hydrocyclones no longer becomes a limitation on the proximity of one hydrocyclone to another. The inlet section of one of a group of hydrocyclones is disposed to be adjacent either the separation portion of an adjacent hydrocyclone or an overflow extension, thereby permitting denser packaging. In another aspect, groups of axially staggered hydrocyclones are axially offset from and intermeshed with one another, permitting greater density in packaging.

Abstract: An improved hydrocyclone provided with a back wall with at least two ramps, where the ramps impart a greater axial velocity component to the fluids at the periphery as measured radially from the longitudinal axis of the hydrocyclone and a lesser axial velocity component to portions of the incoming fluid stream closer to the longitudinal axis of the hydrocyclone. The ramps of the back wall correspond generally to the swirl pattern within the hydrocyclone, a combination of axial and tangential velocity components, enabling the incoming fluid stream to reach the desired flow pattern more quickly and efficiently than otherwise possible.

Abstract: An arrangement of hydrocyclones, resulting in a greater density of hydrocyclones packaged in a given volume. One or more overflow extensions is secured to the overflow portions of one or more hydrocyclones to permit individual hydrocyclones to be placed into an axially staggered arrangement with respect to each other. By keeping the larger hydrocyclone heads from being directly adjacent that of a neighbor's, the maximum diameter of the hydrocyclones no longer becomes a limitation on the proximity of one hydrocyclone to another. The inlet section of one of a group of hydrocyclones is disposed to be adjacent either the separation portion of an adjacent hydrocyclone or an overflow extension, thereby permitting denser packaging. In another aspect, groups of axially staggered hydrocyclones are axially offset from and intermeshed with one another, permitting greater density in packaging.