Abstract: The present invention concerns a shaped composite material and a method for producing it. More specifically, the invention concerns a disc for a disc brake made from ceramic composite materials, usually known as “CMC”, i.e. “Carbon Material Ceramic” or “CCM”, i.e. “Carbon Ceramic Material”. These materials consist of carbon matrices containing carbon fibres usually infiltrated with silicon and a product of reaction between C and Si, silicon carbide (SiC). More specifically, the invention concerns a shaped composite material comprising a inner layer (3; 103) of CCM C/SiC/Si material comprising disorderly short filaments consisting mainly of carbon and respective outer layers (2, 2?; 102, 102?) of C/SiC/Si material and having an orderly fabric structure of mainly carbon fibres.

Abstract: Caliper bodies are provided for disc brakes suitable for being arranged astride of a disc for a disc brake, which include an attachment side portion, a non-attachment side portion and at least one bridge, said bridge being suitable for connecting such side portions and for being arranged astride of the disc, wherein the caliper body includes at least one portion made from thermoplastic material, reinforced with carbon fibres, with resistance to a temperature of at least 200° C. Disc brakes which incorporate such caliper bodies are also provided.

Abstract: A method for treating a piece (1) made of a first porous material (8) with a second material (2) when this second material is in liquid state, said second material (2) being suitable for infiltration when a predetermined temperature range (DTi) and a predetermined field of infiltration pressure (Dpi), comprises the steps of: —providing a crucible (4) suitable for containing the piece (1) and the second material (2) and capable of withstanding the temperatures and pressures for the infiltration of the second material (2) in the piece (1); providing a cover (5) for the crucible (4) suitable for closing the crucible creating a chamber (6) inside the crucible; placing the piece (1) and the second material (2) in said crucible chamber (6), when this second material is not yet in liquid state; —subsequently closing the crucible (4) with the cover (5); —at a pressure (pa or pa1)—unsuitable for the infiltrations of the second material in the first porous material, raising the temperature of the piece (1) and the seco

Abstract: A brake disc made of fiber-reinforced material includes a braking band having a predetermined thickness. The method for making the brake discs includes setting up a winding mandrel and forming at least one layer of fibers having a predetermined width. The layer of fibers is impregnated with a binder resin. The impregnated layer is wound about the mandrel, forming a hollow cylindrical body having a predefined outer diameter and an inner diameter substantially equivalent to the mandrel diameter. The layer of fibers is wound about the mandrel in a winding direction substantially parallel to the lengthwise direction of the layer. The cylindrical body is heated to at least partly cross-link the binder resin and obtain a solid semi-finished cylindrical body. The cylindrical body is cut in slices transversely to the cylindrical body axis according to predetermined thicknesses. Each slice is a disc-shaped body defining the disc's braking band.

Abstract: The present invention concerns a shaped composite material and a method for producing it. More specifically, the invention concerns a disc for a disc brake made from ceramic composite materials, usually known as “CMC”, i.e. “Carbon Material Ceramic” or “CCM”, i.e. “Carbon Ceramic Material”. These materials consist of carbon matrices containing carbon fibres usually infiltrated with silicon and a product of reaction between C and Si, silicon carbide (SiC). More specifically, the invention concerns a shaped composite material comprising a inner layer (3; 103) of CCM C/SiC/Si material comprising disorderly short filaments consisting mainly of carbon and respective outer layers (2, 2?; 102, 102?) of C/SiC/Si material and having an orderly fabric structure of mainly carbon fibres.

Abstract: A method for treating a piece (1) made of a first porous material (8) with a second material (2) when this second material is in liquid state, said second material (2) being suitable for infiltration when a predetermined temperature range (DTi) and a predetermined field of infiltration pressure (Dpi), comprises the steps of: —providing a crucible (4) suitable for containing the piece (1) and the second material (2) and capable of withstanding the temperatures and pressures for the infiltration of the second material (2) in the piece (1); providing a cover (5) for the crucible (4) suitable for closing the crucible creating a chamber (6) inside the crucible; placing the piece (1) and the second material (2) in said crucible chamber (6), when this second material is not yet in liquid state; —subsequently closing the crucible (4) with the cover (5); —at a pressure (pa or pa1)—unsuitable for the infiltrations of the second material in the first porous material, raising the temperature of the piece (1) and the seco