Abstract: The disclosure relates to containers and blanks for forming the containers. The disclosed methods involve forming the containers, loading the containers with cylindrical articles such as cigarettes and dispensing the articles from the containers. The containers may include a box and a telescoping closure sleeve for selectably exposing a circular aperture in a side wall of the box. An inner wall of the box provides a curved surface for aligning an individual article or cigarette so that it may be dispensed through the aperture. The methods and structures disclosed here permit the container to be accessed and the articles or cigarettes to be dispensed, one at a time, by manipulating the container with one hand. A window in the sleeve permits the contents of the container to be viewed through an opening in the box.

Abstract: A cam is provided having one or more end blades, each having a respective support surface to compress a corresponding end region of a tobacco rod, and one or more interposed blades, each having a respective support surface to comprise a corresponding intermediate region(s) between the end region(s) as the cam rotates. The lengths of the blades are varied to proportionately vary the density of the regions and the widths and thicknesses of the support surfaces are varied to proportionately vary the width and length of the regions. A tobacco rod, and ultimately a cigarette, is produced having intermediate compressed regions between compressed end regions.

Abstract: Provided are improved catalyst compositions for use in oxidizing carbon monoxide and methods of preparing these catalysts. The catalyst compositions are particularly useful at ambient temperatures. The catalyst compositions, prepared by a coprecipitation method, comprise an oxide of cobalt as the principal component with one or more metals selected from the group consisting of manganese (Mn), aluminum (Al), bismuth (Bi), cerium (Ce), chromium (Cr), copper (Cu), iron (Fe), lanthanum (La), magnesium (Mg), titanium (Ti), zinc (Zn), and zirconium (Zr).

Abstract: A novel cigarette adapted for use in an electrical cigarette system comprising a tobacco rod having filled and untilled tobacco rod portions and being arranged so that electrical heater elements may overlap the filled and untilled tobacco rod portions. The tobacco rod includes a tobacco web rolled into tubular form. The tobacco web is constructed in accordance with a novel process comprising the steps of converting tobacco feedstock into a continuous sheet of tobacco web and converting the continuous sheet of tobacco web into one or more bobbins of tobacco web suitable for automated manufacture of cigarettes.

Abstract: A method is disclosed for mechanically and electrically bonding metallic materials and semiconductor materials. The method according to the invention may be used, for example, in forming a semiconductor electrical heater, particularly for use in electrical smoking articles. A metallic element, such as a copper alloy power supply tab, is laser welded to a semiconductor element, such as a doped silicon resistive heater element. A laser beam is directed through a hole in the copper alloy tab to melt some silicon material, which flows into the hole in the copper tab, reacts and intermixes with the copper and solidifies to form a slug containing copper silicide. A protective material such as nickel may be applied to protect the copper silicide from oxidation if desired. An ohmic, low resistance contact and high strength bond is provided between the parts.

Abstract: A process is provided for the improved removal of nicotine from tobacco. An essentially nicotine-free solvent in the supercritical or liquid state is fed into a first end of an extraction flow system containing tobacco and a nicotine-rich solvent is discharged from a second end of the extraction flow system. Periodically a portion of extracted tobacco is discharged from the first end of the extraction system while simultaneously a portion of an unextracted tobacco is charged to the second end of the extraction system. Nicotine is then entrapped in an entrapment material or otherwise removed from the solvent and solvent is recycled through the extraction flow system. Various materials are provided as entrapment materials. Among the entrapment materials provided are aqueous solutions containing absorbent selected from various acids and salts.

Abstract: An electrically powered ceramic composite heater useful for devices such as a cigarette lighter. The electrical resistance heater includes a discrete heating segment configuration wherein each individual segment of the heater can be activated using an electric control module, and is capable of heating to a temperature in the range of 600.degree. C. to 900.degree. C. using portable energy devices. The ceramic heater can be made by extrusion of a ceramic precursor material followed by secondary processing steps to obtain discrete heating segments. The heater design is such that a hub on one end of the heater provides structural integrity, and functions as a common for the electrical terminals. The ceramic heater can include one or more insulating or semiconductive metal compounds and one or more electrically conductive metal compounds, the compounds being present in amounts which provide a resistance which does not change by more than 20% throughout a heating cycle between ambient temperatures and 900.degree.

Abstract: Step-shaped innerframes and blanks for forming such innerframes are provided to permit shorter than conventional cigarettes to be packaged in a conventionally sized hinged lid box. A front panel is foldably connected to a substantially perpendicular step bottom panel which in turn is foldably connected to a substantially perpendicular back panel, such that the front and back panels extend in opposite directions and lie in substantially parallel planes to form an integral step configuration. When the inner frame is located within a hinged lid box, a receptacle is formed for a short cigarette bundle. A lower receptacle is defined below the step bottom panel to store discarded cigarettes which are inserted into the lower receptacle via a hole located in one of the box walls and any associated underlying innerframe panel.

Abstract: An electrical smoking article is provided in which tobacco flavor medium is carried past a heater by a continuous web. The web, which preferably is substantially non-combustible, may bear continuous tobacco flavor medium or spaced-apart portions of tobacco flavor medium. A flavor cassette for such an electrical smoking article is also provided. The cassette resembles a conventional recording tape microcassette, having the web in place of magnetic tape. The cassette may also include the heater past which the tape is indexed to heat individual portions of tobacco flavor medium.

Abstract: This invention refers to a paper having crossdirectional regions having increased basis weight. The paper of this invention is especially useful as a wrapping material for a smoking article. The paper may be produced by depositing additional material onto a moving base web in a papermaking machine. The additional material is deposited by means of a rotating drum containing a plurality of slits through which the additional material passes.

Abstract: A heater having a multiple-layer ceramic substrate and a method for fabricating the heater are provided. The heater consists-of a plurality of ceramic layers which are laminated to form a single ceramic substrate. A plurality of resistive heating elements are deposited onto the multiple-layer ceramic substrate, which are connectable to a power source via conductive elements which extend through the substrate to the resistive heating elements. The heater may also include a terminal that allows for convenient electrical and mechanical interfacing to a smoking article.

Abstract: A carbonaceous heat source comprising metal oxides and methods for making such heat source are provided. The heat source has an ignition temperature substantially lower than conventional carbonaceous heat sources, while at the same time produces virtually no carbon monoxide upon combustion. The heat source is prepared by pre-forming the carbon and binder materials into a desired shape, and then treating the shape with a sol containing metal oxide precursors. The metal oxide precursors are deposited in the pre-formed carbon shape. Further treatment converts the deposited metal oxide precursors into metal oxide.

Abstract: A filter plug tray includes a housing having a loading port which cooperates with external loading and unloading stations, a feed conveyor for conveying filter plugs across the loading port, and expandable filter plug constraining means positioned in the housing to contain the filter plugs in a desired orientation and alignment. The constraining means includes a flexible band wound under tension on a reel rotatably mounted the housing. The flexible band unwinds as plugs are loaded into the tray and winds onto the reel to urge plugs to the loading port as plugs are unloaded.

Abstract: A smoking article wrapper comprising a base web material having a first burn rate and one or more regions having a second burn rate is provided. The regions having a second burn rate are comprised of a composite layer structure of: said base web material, a layer is particulate material, and an adhesive layer which adheres to said base web material and to said layer of particular material. The particulate material is subsequently applied to the adhesive layer. An apparatus and method for applying the particulate material onto the base web is also provided.

Abstract: The sidestream smoke associated with a cigarette or cigarette-like smoking article is reduced by wrapping the tobacco in a paper wrapper having an additive, such as an organic acid, an acidic or neutral salt or an organic acid in combination with an acidic salt or neutral salt added thereto.

Abstract: A cigarette packing machine exit apparatus having a contoured heating surface and a pivoted heater retraction feature. The contoured surface preferably is in the form of diagonally oriented elongated narrow ridges that act as contact surfaces to concentrate heat on the seal of the cigarette packs being conveyed along the surface. The pivoted retraction feature serves to raise and then lower the heater when the packing machine is shut off so that the packs then on the heater surface are raised and are held spatially separated from the heater.

Abstract: Improved systems for optical inspection are provided. The improved systems use modified camera boxes to provide increased, and more uniform, illumination of the objects being inspected through the use of illuminator windows. The lens arrangement of the improved camera boxes is contained within a self-contained, sealed housing that is separate from the camera to prevent particle contamination of the lens arrangement and provide improved flexibility during installation of the camera boxes on the inspection systems. The self-contained housing also provides for a reduction in the space required for the camera boxes. The light receiver of the housing is provided with the capability for preventing particle contamination of the receiver itself.

Abstract: An improved technique is provided for the expeditious formation of a supported catalyst suitable for use in a vapor phase chemical reaction wherein the catalyst is provided as discrete particles. The support need not be capable of withstanding a highly elevated temperature, and may simply be paper or any other readily available material. A layer of deformable adhesive (preferably an organic adhesive) is provided as a liquid or paste on the surface of the support. Particles of a preformed activated catalyst are dispersed on the outer surface of the adhesive so that only a minor portion of the surfaces of the particles is embedded therein. Next the adhesive is solidified under appropriate conditions while maintaining the exposure of a major portion of the surfaces of the solid preformed catalytic particles to the atmosphere. Throughout the formation process the catalytic activity of the exposed surfaces of the catalytic particles remains substantially unaltered.

Abstract: A chemical heat source comprising metal nitride, metal oxide and carbon, particularly useful in smoking articles, and methods of making the heat source are provided. The metal nitride of the heat source has an ignition temperature substantially lower than conventional carbonaceous heat sources, while at the same time provides sufficient heat to release a flavored aerosol from a flavor bed for inhalation by the smoker. Upon combustion the heat source produces virtually no carbon monoxide. The metal nitride is prepared by pre-forming the starting materials into a desired shape, and converting them to metal nitride in situ, without substantially altering the shape of the starting materials.