Abstract: An electrically operated aerosol-generating system is provided, including an aerosol-generating device including an electrically powered heating element; and a heated aerosol-generating article including an aerosol-forming substrate radially encircled by a sheet of thermally-conductive material, which is a thermally conducting flame barrier configured to spread heat and to mitigate against a risk of igniting the substrate by application of a flame to the article, and a plurality of elements, assembled together with the substrate within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the substrate being disposed at the distal end of the rod, the elements including a spacer element disposed within the rod downstream of the substrate and a mouthpiece element extending upstream from the mouth end of the rod, the device being configured to receive the article and the heating element is configured to heat the substrate of the article.

Abstract: A rod for use in a smoking article comprises a gathered sheet of homogenised tobacco material circumscribed by a wrapper. The sheet of homogenised tobacco material may comprises one or more aerosol-formers and have an aerosol former content of greater than 5% on a dry weight basis or of between 5% and 30% by weight on a dry weight basis. The rod may comprise a continuous element to which one or more additives have been applied, which is incorporated into the gathered continuous sheet of homogenised tobacco material. A method of forming the rod comprises the steps of: providing a continuous sheet of homogenised tobacco material; gathering the continuous sheet of homogenised tobacco material transversely relative to the longitudinal axis thereof; circumscribing the gathered continuous sheet of homogenised tobacco material with a wrapper to form a continuous rod; and severing the continuous rod into a plurality of discrete rods.

Abstract: There is provided a method of controlling aerosol production in an aerosol-generating device, the device comprising: a heater comprising at least one heating element configured to heat an aerosol-forming substrate; and a power source for providing power to the heating element, comprising the steps of: controlling the power provided to the heating element such that in a first phase power is provided such that the temperature of the heating element increases from an initial temperature to a first temperature, in a second phase power is provided such that the temperature of the heating element drops below the first temperature and in a third phase power is provided such that the temperature of the heating element increases again. Increasing the temperature of the heating element during a final phase of the heating process reduces or prevents the reduction in aerosol delivery over time.

Abstract: A container for consumer goods is provided, the container including a box portion and a lid portion depending along a hinge line from a top edge of the box portion. An inner frame is slidably received within the box portion, the inner frame including an inner frame front panel, and first and second inner frame side panels each depending along an inner frame side panel fold line from first and second inner frame front panel side edges respectively. Each of the first and second inner frame side panels includes a back edge spaced apart from the respective inner frame side panel fold line. The inner frame further includes first and second inner frame back panels each depending along a respective inner frame back panel fold line from the first and second inner frame side panels respectively.

Abstract: A cartridge assembly for an aerosol-generating system is provided, including a mouthpiece housing, a blocking element, and a cartridge. The mouthpiece housing has an upstream end, a downstream end, and a mouthpiece cavity. The blocking element is secured within the mouthpiece cavity. The cartridge is positioned at the upstream end of the mouthpiece housing, the cartridge including an upstream end, a downstream end, a first compartment, and a second compartment. The downstream end of the cartridge abuts an upstream end of the blocking element. The cartridge is rotatable with respect to the blocking element from a first position to a second position. In the first position, the blocking element obstructs first and second air outlets of the first and second compartments respectively. In the second position, the first and second air outlets are in fluid communication with the mouthpiece cavity.

Abstract: A heated aerosol-generating article for use with an aerosol-generating device is provided, including a plurality of components including an aerosol-forming substrate assembled within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the heated aerosol-generating article defining a first air-flow path in which air drawn into the aerosol-generating article through the mouth end passes through the aerosol-forming substrate, and a second air-flow path in which air drawn into the aerosol-generating article through the mouth end does not pass through the aerosol-forming substrate, the resistance to draw (RTD) of the second air-flow path being lower than the RTD of the first air-flow path when the heated aerosol-generating article is not coupled to an aerosol-generating device.

Abstract: An aerosol-generating system is provided, including a cartridge and an aerosol-generating device; the cartridge including a cartridge body defining a substrate compartment and a heater cavity, and an aerosol-forming substrate positioned within the substrate compartment; the aerosol-generating device including a housing defining a device cavity configured to receive at least a portion of the cartridge body, and an elongate electric heater disposed in the device cavity; and a thermally conductive sheath secured over the elongate electric heater such that the electric heater is substantially enclosed within the thermally conductive sheath along at least part of a length thereof; in which the thermally conductive sheath and the electric heater are configured to extend into the heater cavity of the cartridge when the cartridge is received in the device cavity such that the substrate compartment of the cartridge is heated by the electric heater via the thermally conductive sheath.

Abstract: A sheet is provided including a cellulosic material including cellulose powder, a weight ratio of cellulose powder to total cellulosic material in the sheet on a dry weight basis being greater than about 1:2; and one or more nicotine salts, at least about 20% by weight of the one or more nicotine salts being monoprotic.

Abstract: A method of manufacturing a smoking article (10) comprises providing a mouthpiece (14) and an aerosol generating substrate (12) in axial alignment with the mouthpiece (14). The mouthpiece (14) includes one or more segments (16) and a substantially transparent wrapper (18) circumscribing at least a portion of the one or more segments (16). A sheet of paper material is provided and comprises a window in the paper material. The ratio of shrinkage of the substantially transparent wrapper (18) to shrinkage of the paper material at the time of manufacture of the smoking article is less than 3.5 when subjected to 15 percent relative humidity at 42 degrees Celsius for 3 hours. The sheet of paper material is wrapped around at least a portion of the transparent wrapper (18) so that an underlying mouthpiece segment can be viewed through the window and the substantially transparent wrapper (18).

Abstract: A smoking article assembly (100) comprising a smoking article (80), and a tube (10) for temporary affixment to the smoking article. The smoking article comprises a tobacco rod, and a mouthpiece comprising a filter and a tipping wrapper, the tipping wrapper circumscribing the filter and attaching the filter to the tobacco rod. The tube is configured to be disposed around at least a portion of the mouthpiece such that the tube is slidable over the outer surface of the tipping wrapper. The tube comprises an open upstream end; an open downstream end; an outer surface; and an inner surface defining a lumen for receiving the mouthpiece of the smoking article, the lumen extending from the open upstream end to the open downstream end. The coefficient of static friction between the inner surface of the tube and the outer surface of the tipping wrapper may be between about 0.5 and about 0.9.

Abstract: There is provided an aerosol-forming cartridge for an electrically operated aerosol-generating system. The aerosol-forming cartridge includes a base layer including at least one cavity and at least one aerosol-forming substrate held in the at least one cavity. A protective foil is removably attached to the base layer and is arranged to substantially hermetically seal the at least one aerosol-forming substrate within the at least one cavity prior to use of the aerosol-forming cartridge.

Abstract: A melt spun tobacco composition, e.g., in flake or particle form, for oral use in a mammal made by melt spinning comprising tobacco and/or a tobacco extract and at least one material which is solid at room temperature, which melts at or below 500° F., and carries from 1% to 70% of tobacco when processed through melt spinning, and solidifies again in less than 5 seconds after melt spinning.

Abstract: There is provided an aerosol-generating article (10) comprising an aerosol-generating substrate (12) and a mouthpiece (14) secured to a downstream end of the aerosol-generating substrate (12). The mouthpiece (14) comprises at least one segment of filter material (20) and a vented segment (27) downstream of the at least one segment of filter material (20) and comprising at least one freshener delivery element (26). The vented segment (27) comprising the at least one freshener delivery element (26) is detachable from the at least one segment of filter material (20) to decrease the ventilation of the aerosol-generating article (10).

Abstract: An electrically operated aerosol-generating device is provided, including an electrical power supply; an electronic circuit board; an external electrical power contact; an electrical power line, configured to electrically couple the external electrical power contact to the electronic circuit board; and a ground plane including an elongate conductive member connected to a negative terminal of the electrical power supply and being configured to electrically couple the power supply to the electronic circuit board, and to structurally retain the electrical power supply and the electronic circuit board, configured to electrically couple the power supply to the electronic circuit board and to structurally retain the power supply and electronic circuit board, the ground plane being further configured to electrically insulate the electrical power line from the elongate conductive member, and to mechanically couple the electrical power line to the elongate conductive member.

Abstract: A smoking article is provided, including a combustible heat source; an aerosol-forming substrate downstream of the combustible heat source; and a wrapper circumscribing at least a rear portion of the combustible heat source and at least a front portion of the aerosol-forming substrate, wherein a plurality of inwardly extending projections are disposed on an inner surface of the wrapper overlying the combustible heat source, and the plurality of inwardly extending projections cover between about 10 percent and about 70 percent of a surface area of the inner surface of the wrapper overlying the combustible heat source.

Abstract: There is provided a cartridge for an aerosol-generating system, the cartridge including: a liquid storage container containing a liquid aerosol-forming substrate including at least one flavor object; an outlet; a filter disposed between the outlet and a portion of the liquid storage container including the at least one flavor object; and a liquid transport element, having a first part and a second part, movable from a first position to a second position, wherein in the first position the first part of the liquid transport element is external to the cartridge and adjacent the outlet, and in the second position the first part of the liquid transport element is internal to the cartridge and remote from the outlet.

Abstract: A smoking article (10) includes a tobacco substrate (20) comprising at least 15% humectant and a hydrophobic paper wrapper (40) disposed about the tobacco substrate. The paper wrapper (40) is hydrophobic due to hydrophobic groups covalently bonded to the paper.

Abstract: The method for manufacturing inductively heatable tobacco rods comprises the steps of providing a continuous profile of a susceptor, guiding an aerosol-forming tobacco substrate along a tobacco substrate converging device, positioning the continuous profile of susceptor in the aerosol-forming tobacco substrate and converging the aerosol-forming tobacco substrate to a final rod shape. Therein, the step of positioning the continuous profile of susceptor in the aerosol-forming tobacco substrate is performed before performing the step of converging the aerosol-forming tobacco substrate to its final rod shape.

Abstract: A heated aerosol-generating article for use with an aerosol-generating device is provided, the heated aerosol-generating article including a plurality of components including an aerosol-forming substrate assembled within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, in which a rigid hollow tube having an external diameter of between 5 mm and 15 mm and a length of between 5 mm and 15 mm is disposed upstream from the aerosol-forming substrate within the wrapper, the rigid hollow tube being substantially non-flammable and in which a pierceable film spans one end of the rigid hollow tube.