Abstract: A method and system for creating low corrosion passivation layer on an anode in a metal-air cell comprise asserting high negative potential and low drawn current density on the cell after its operational parameters have stabilized after the cell has been powered-on. As a result the H2 evolution rate momentarily raises and then drops sharply, thereby causing the creation of a passivation layer on the face of the anode.

Abstract: Aluminum-air battery units and stacks are provided with frames configured to mechanically support the anode of each unit, within a housing configured to support the frame and the air cathode(s) mechanically, sealably hold the electrolyte within the housing and in fluid communication with openings in the housing—forming one or two sided electrochemical cell in each unit. The frame comprises a protective strap configured to protect edges of the rectangular anode against corrosion by the electrolyte during operation, and also an external trapezoid shape that is configured to press the protective strap against the edges of the rectangular anode upon insertion of the frame with the anode into the housing. Various embodiments comprise, spacers between the anode and cathodes and grids supporting airways to the cathodes. In disclosed configurations, anode may be replaced after electrolyte evacuation while maintaining the stack sealed and quickly ready for renewed operation.

Abstract: A method for renovation of a consumed anode in a metal-air cell without dismantling the cell according to embodiments of the present invention comprising circulating electrolyte through the cell to evacuate used slurry from the cell, circulating electrolyte with fresh slurry into the cell and allowing sedimentation of the fresh slurry inside the cell to form an anode and compacting the slurry to reduce the gaps between its particles.

Abstract: This invention provides systems and methods for treating electrodes used in batteries and electrochemical cells upon battery/cell shutdown and prior to battery standby mode. Systems and methods of this invention are directed toward the use of aerosol to treat the electrode and to protect the electrode and/or the environment from undesired reactions.

Abstract: Aspects of the invention are related to a system for replacing electrolyte in a battery. The system comprising: a first tank for holding off-board electrolyte and a second tank for receiving on-board electrolyte. The system further includes fluid conduits to connect the first tank and the second tank to the battery and a controller to control transfer of the on-board electrolyte from the battery to the second tank and to control transfer of off-board electrolyte from the first tank to the battery.

Abstract: Flow directing element in a metal air cell is configured to cause evenly distributed flow of aqueous electrolyte solution electrolyte in it over the anode. Flow distributing element in a metal air cell is configured to lengthen the path of electrolyte flow from an inlet to the anode, thereby to increase ohmic resistance to shunt currents in the cell. A battery with these cells consumes the metal in the metal anodes evenly and with minimized shunt currents.

Abstract: This invention is directed to electrolyte systems for metal-air electrochemical power sources, particularly Al-Air batteries and fuel cells with alkaline electrolyte, methods of increasing the ionic conductivity of such electrolytes, methods of increasing the electrolyte utilization coefficient and to methods of use thereof.