Patents Assigned to Phoenix Boring, Inc.
  • Patent number: 12680450
    Abstract: Novel hybrid tunnel boring methods, systems, and apparatuses are described. Example hybrid methods integrate (a) thermal processing, e.g., preconditioning and/or thermal spallation (which may be used as pre-treatment), and (b) mechanical processing while boring tunnels in rock and other formations. Thermal processing and mechanical processing may be used alternatively or simultaneously. For example, the preconditioning may use thermal energy to induce thermal shock and weaken the rock (e.g., cause expansion stress, micro-fractures, thermal spallation, etc.). This preconditioning changes the relevant properties of the rock relative to the additional (e.g., mechanical) excavation, including, among other things, effective compressive stress, abrasion properties, and hardness. This preconditioned rock can therefore be efficiently removed using mechanical drilling tools, resulting in, for example, faster boring speeds, reduced tool wear, enhanced precision, and longer deployment lengths (e.g.
    Type: Grant
    Filed: June 6, 2025
    Date of Patent: July 14, 2026
    Assignee: Phoenix Boring, Inc.
    Inventors: Roberto Zillante, Thorin Tobiassen, Thomas Egan
  • Patent number: 12612824
    Abstract: The systems and techniques described herein may allow for optimized boring through a variety of geologies. A plurality of different boring techniques may be utilized for boring through a geological formation, in order to suit the characteristics of various portions of the geological formation. The systems and techniques described herein includes determining geological features and adjusting operation of boring based on the geological features. In certain such embodiments, boring systems may include a bore head that includes a plurality of boring elements. Such boring elements may be contact and/or non-contact boring elements.
    Type: Grant
    Filed: November 30, 2023
    Date of Patent: April 28, 2026
    Assignee: Phoenix Boring, Inc.
    Inventors: Shivani Torres, Thomas Egan, Barzin Moridian
  • Patent number: 12359512
    Abstract: Described herein are multi-tool boring systems and methods of operating such systems for tunnel boring and/or underground pipe installation. A multi-tool boring system is specially configured for fast installation and replacement of various tools, such as a pneumatic rammer and a hydraulic drive, enabling different operating modes of the system, e.g., pilot tube installation, auger boring, pipe ramming, pilot pullback boring, static pipe bursting, and non-contact boring. In some examples, a multi-tool boring system comprises a track assembly, a jacking frame slidably supported on the track assembly, and an impact plate assembly, which is attached to the jacking frame and comprises an impact plate and shock absorbers between the impact plate and the jacking frame. The impact plate comprises an impact plate opening configured to engage and support a pneumatic rammer. The rammer can be replaced with a hydraulic drive with a shaft protruding through the opening.
    Type: Grant
    Filed: March 18, 2024
    Date of Patent: July 15, 2025
    Assignee: Phoenix Boring, Inc.
    Inventors: Roberto Antonio Zillante, Daniel Antonio Zillante, Shivani Torres
  • Patent number: 12196082
    Abstract: Disclosed are systems and methods to bore or tunnel through various geologies in an autonomous or substantially autonomous manner including one or more non-contact boring elements that direct energy at the bore face to remove material from the bore face through the fracture, spallation, and removal of the material. Systems can automatically execute methods to control a set of boring parameters that affect the flux of energy directed at the bore face. Systems can further automatically execute the methods to: monitor, direct, maintain, and/or adjust a set of boring controls, including for example a standoff distance between the system and the bore face, a temperature of exhaust gases directed at the bore face, a removal rate of material from the bore face, and/or a thermal or topological characterization of the bore face during boring operations.
    Type: Grant
    Filed: May 4, 2023
    Date of Patent: January 14, 2025
    Assignee: Phoenix Boring, Inc.
    Inventors: Ian Wright, Arielle Dobrowolski, Matthew James Wright, Shivani Torres