Abstract: To protect the collimator of a transferred plasma arc torch from premature failure due to corrosion, an anti-corrosive covering is applied on the exposed face surface and a portion of the inner exit bore of the collimator. The specification describes several methods for producing the collimator for a plasma torch having an anti-corrosive coating or cladding on the exposed surfaces thereof, including electroplating, electroless plating, flame spraying, plasma spraying, plasma transferred arc, hot isostatic pressing and explosive cladding.

Abstract: An improved collimator for a plasma arc torch consists of an annular holder member and an insert member. The insert member includes a tubular stem portion ending in an integrally formed, radially extending face plate. When the stem portion is fitted into the central bore of the holder member with a predetermined clearance fit therebetween, a cooling water passage is created. The improved collimator is characterized by the absence of any welds between the holder member and the insert member that would be exposed to conductive gases given off during use of the plasma arc torch and a lesser resistance to cooling water flow than prior art collimator designs.

Abstract: An improved collimator for a plasma arc torch consists of an annular holder member and an insert member. The insert member includes a tubular stem portion ending in an integrally formed, radially extending face plate. When the stem portion is fitted into the central bore of the holder member with a predetermined clearance fit therebetween, a cooling water passage is created. The improved collimator is characterized by the absence of any welds between the holder member and the insert member that would be exposed to conductive gases given off during use of the plasma arc torch and a lesser resistance to cooling water flow than prior art collimator designs.

Abstract: A method for gasifying a wide variety of biomass into hydrogen and carbon monoxide (syngas) using plasma torch technology. Generally, biomass is converted into syngas by feeding biomass into a reaction chamber, directing the beam of a plasma torch across the face of the biomass in the chamber, and extracting hydrogen and carbon monoxide rich gas from the reaction chamber. The extracted gas can then be used as a gaseous fuel substitute for natural gas or as a feedstock for conversion to synthetic liquid fuels.

Abstract: An electrically-heated chemical process reactor having an inlet for receiving industrial gases, an internal channel for passing the flow of gases, and an outlet for expelling the gases. An array of current-carrying screen element packets are arranged along the channel for receiving a heating current, and the internal gas channel includes passages through the array for preheating the gas prior to entering the channel.

Abstract: A discharge housing for connection to a plasma arc furnace outlet, having water quenching stations positioned inside the housing into the gas flow path, and having an inner flow path concentrically positioned inside an outer flow path, with an exhaust port on the downstream end of the outer flow path.

Abstract: An electrical foam heating element made by the process of forming a volume of reticulated silicon carbide foam material into a preferred shape, heating the material to a temperature of about 1000.degree. C. for a period of 24-30 hours, forming conductive edges over two respectively facing edge surfaces, applying an electrically-conductive felt material against the respective conductive faces, and clamping foam volume and foam between two electrically-conductive electrodes. In another embodiment, a region of nickel foam material is provided between the respective electrodes and the silicon carbide interior, and intermediate felt layers are provided between the nickel foam and the silicon carbide foam, and between the nickel foam and the electrodes. The layered felt material is of three-layer construction: inner and outer layers of electrically-conductive felt separated by an interior metal foil layer.