Abstract: Laser processing of hard dielectric materials may include cutting a part from a hard dielectric material using a continuous wave laser operating in a quasi-continuous wave (QCW) mode to emit consecutive laser light pulses in a wavelength range of about 1060 nm to 1070 nm. Cutting using a QCW laser may be performed with a lower duty cycle (e.g., between about 1% and 15%) and in an inert gas atmosphere such as nitrogen, argon or helium. Laser processing of hard dielectric materials may further include post-cut processing the cut edges of the part cut from the dielectric material, for example, by beveling and/or polishing the edges to reduce edge defects. The post-cut processing may be performed using a laser beam with different laser parameters than the beam used for cutting, for example, by using a shorter wavelength (e.g., 193 nm excimer laser) and/or a shorter pulse width (e.g., picosecond laser).
Type:
Grant
Filed:
August 28, 2015
Date of Patent:
September 19, 2017
Assignee:
IPG Photonics Corporation
Inventors:
Jeffrey P. Sercel, Marco Mendes, Rouzbeh Sarrafi, Joshua Schoenly, Xiangyang Song, Mathew Hannon, Miroslaw Sokol
Abstract: The disclosed technology includes, among others, methods and devices for measuring distributed fiber bend or stress related characteristics along an optical path of fiber under test (FUT) uses both a light input unit and a light output unit connected to the FUT at one single end.
Type:
Grant
Filed:
June 10, 2014
Date of Patent:
August 1, 2017
Assignee:
General Photonics Corporation
Inventors:
Hongxin Chen, Xiaojun Chen, Xiaotian Steve Yao
Abstract: Techniques and devices for measuring polarization crosstalk in polarization maintaining fiber by placing the PM fiber in a 1-dimensional or 2-dimensional configuration for sensing stress or strain exerted on the PM fiber at different locations along the fiber with a high spatial sensing resolution.
Type:
Grant
Filed:
March 5, 2015
Date of Patent:
June 27, 2017
Assignee:
General Photonics Corporation
Inventors:
Xiaotian Steve Yao, Yao Yao, Xiaojun Chen
Abstract: Laser lift off systems and methods overlap irradiation zones to provide multiple pulses of laser irradiation per location at the interface between layers of material to be separated. To overlap irradiation zones, the laser lift off systems and methods provide stepwise relative movement between a pulsed laser beam and a workpiece. The laser irradiation may be provided by a non-homogeneous laser beam with a smooth spatial distribution of energy across the beam profile. The pulses of laser irradiation from the non-homogenous beam may irradiate the overlapping irradiation zones such that each of the locations at the interface is exposed to different portions of the non-homogeneous beam for each of the multiple pulses of the laser irradiation, thereby resulting in self-homogenization. Thus, the number of the multiple pulses of laser irradiation per location is generally sufficient to provide the self-homogenization and to separate the layers of material.
Type:
Grant
Filed:
December 20, 2013
Date of Patent:
June 6, 2017
Assignee:
IPG Photonics Corporation
Inventors:
Cristian Porneala, Mathew Hannon, Marco Mendes, Jeffrey P. Sercel
Abstract: A high power fiber laser system includes a booster winch is configured as a fiber amplifier extending over free space, pump source and laser head including a reflective element which receives pump light and reflects toward the output end of the booster in a counter signal-propagating direction. The booster is configured with concentric and coextending frustoconically shaped (“MM”) core and cladding around the core. The core includes a mode transition region expanding between small diameter SM input and large diameter MM output core ends and configured so that amplification of high order modes is substantially suppressed as a single mode (“SM”) signal light propagates from the input to output core ends. The laser head receives output ends of respective pump light delivery fibers and signal fiber, respectively. The pump source is structured with a plurality of independent sub pumps arranged around the booster.
Type:
Grant
Filed:
March 6, 2014
Date of Patent:
May 30, 2017
Assignee:
IPG Photonics Corporation
Inventors:
Valentin Fomin, Anton Ferin, Mikhail Abramov, Igor Samartsev, Valentin Gapontsev
Abstract: Laser cutting systems and methods are used to cut amorphous metal materials, such as thin amorphous metal ribbons or foils, with a relatively high speed. Embodiments of laser cutting systems and methods described herein also allow cutting with reduced crystallization, and thus reduced increases in thickness, at the cut edges and with reduced cracks or other cutting defects at the cut edges. A fiber laser, such as an Ytterbium fiber laser, is used to generate a laser beam with a power level greater than about 50 W. The laser beam is focused and directed at the amorphous metal material with a beam spot size of about 30 microns or less. The focused laser beam and the amorphous metal material are moved relative to each other at a speed greater than about 18 inches per second such that the focused laser beam cuts the amorphous metal material.
Abstract: Thermal processing is performed by transmission of mid infra-red laser light through a substrate such as a semiconductor substrate with a limited mid infra-red transmission range. The laser light is generated by a rare-earth-doped fiber laser and is directed through the substrate such that the transmitted power is capable of altering a target material at a back side region of the substrate, for example, on or spaced from the substrate. The substrate may be sufficiently transparent to allow the transmitted mid infra-red laser light to alter the target material without altering the material of the substrate. In one example, the rare-earth-doped fiber laser is a high average power thulium fiber laser operating in a continuous wave (CW) mode and in a 2 ?m spectral region.
Abstract: A multimode (“MM”) fiber oscillator is configured with MM active fiber doped with light emitters, a pair of MM passive fibers spliced to respective opposite ends of the MM active fiber, and a plurality of MM fiber Bragg gratings (“FBG”) written in respective cores of the MM passive fibers to provide a resonant cavity. The passive and active fibers are configured with respective cores which are dimensioned with respective diameters matching one another and substantially identical numerical apertures.
Abstract: A method for marking a thin workpiece is designed to prevent deformation of the workpiece. A plurality of lasers are opposed to respective opposite sides of the workpiece so as to both sides are heat treated. The lasers can operate synchronously with the respective emitted beams aligned with one another. As a result, the workpiece does not exhibit signs of deformation upon the completion of the marking. The workpiece is made either from plastic or metals and has a thickness not exceeding 2 millimeters. The lasers each are configured as either a fiber laser or a gas laser. The marking can be performed by lasers which are configured uniformly or non-uniformly and includes annealing, engraving and ablating. The marking can be performed synchronously or sequentially. The multi-surface marking could also be used to cause “distortion of the surface in a more controlled or desired fashion.
Abstract: The disclosed technology in this patent document includes, among others, methods apparatus for distributed measuring at least one fiber bend or stress related characteristics along an optical path of fiber under test (FUT) uses both a light input unit and a light output unit connected to the FUT at one single end.
Type:
Grant
Filed:
June 10, 2014
Date of Patent:
April 25, 2017
Assignee:
General Photonics Corporation
Inventors:
Hongxin Chen, Xiaojun Chen, Xiaotian Steve Yao
Abstract: Vision correction and tracking systems may be used in laser machining systems and methods to improve the accuracy of the machining. The laser machining systems and methods may be used to scribe one or more lines in large flat workpieces such as solar panels. In particular, laser machining systems and methods may be used to scribe lines in thin film photovoltaic (PV) solar panels with accuracy, high speed and reduced cost. The vision correction and/or tracking systems may be used to provide scribe line alignment and uniformity based on detected parameters of the scribe lines and/or changes in the workpiece.
Type:
Grant
Filed:
April 14, 2014
Date of Patent:
March 28, 2017
Assignee:
IPG Photonics Corporation
Inventors:
Jeffrey P. Sercel, Donald J. Lemmo, Terrence A. Murphy, Jr., Lawrence Roberts, Tom Loomis, Miroslaw Sokol
Abstract: Imaging devices and processing techniques based on imaging information along the depth direction in an optical coherent tomography (OCT) image are disclosed to enhance observed morphological features. The methods and systems obtain different OCT images of the target object under different reference path lengths, process the different OCT images to obtain a derivative with respect to the signal path length of image information of the different images, and processing the derivative to extract improved image information of the target object. The derivatives may be in a form related to a gradient value of the normalized OCT image intensity, or an attenuation coefficient.
Type:
Grant
Filed:
June 2, 2014
Date of Patent:
March 21, 2017
Assignees:
General Photonics Corporation, Suzhou Optoring Technology Co. Ltd.
Inventors:
Longzhi Wang, Zhuo Meng, Haimin Yu, Xiaotian Steve Yao
Abstract: A fiber Raman laser is configured with a microstructured double clad passive fiber which has an inner cladding receiving and guiding a high intensity pump light. The double-clad passive fiber farther has a eon surrounded by the inner cladding and an outer cladding. An arrangement of air holes is configured to define the inner, waveguiding cladding so that an NA of the latter varies between about 0.25-0.9 allowing this to reduce the diameter of the inner cladding. The passive fiber is characterized by a substantial overlap between the pump light and 1st stokes in the care and further includes an absorber operative to substantially suppress the signal light at the 2nd strokes so that the Ge-doped fiber outputs a SM, bright radiation at up to kW levels.
Type:
Application
Filed:
December 27, 2013
Publication date:
December 22, 2016
Applicant:
IPG Photonics Corporation
Inventors:
Valentin Gapontsev, Nikolai Platanov, Alexander Yusim
Abstract: A method for manufacturing submounts for laser diodes includes the steps of providing a base configured with a ceramic carrier and a metal layer deposited upon the substrate. The method further includes using a pulsed laser operative to generate a plurality of pulses which are selectively trained at predetermined pattern on the metal layer's surface so as to ablate the desired regions of the metal layer to the desired depth. Thereafter the base is divided into a plurality of submounts each supporting a laser diode. The metal layer includes a silver sub-layer deposited upon the ceramic and having a thickness sufficient to effectively facilitate heat dissipation.
Type:
Application
Filed:
August 15, 2016
Publication date:
December 1, 2016
Applicant:
IPG Photonics Corporation
Inventors:
Alexander OVTCHINNIKOV, Igor BERISHEV, Alexey KOMISSAROV, Svletan TODOROV, Pavel TRUBENKO
Abstract: Seed pulse generators for fiber amplifier systems include a seed pump controller coupled to a seed pump laser diode. A photodetector is situated to detect seed pulse generation, and is coupled to the seed pump controller so that seed pumping is decreased upon pulse detection. For a laser diode pump source, a pump current can be pulsed to produce a seed pulse and then decreased to a bias level such as a DC bias current that is less than a pump laser threshold current. Single seed pulses can be generated with reduced pulse jitter.
Type:
Grant
Filed:
February 4, 2013
Date of Patent:
October 25, 2016
Assignee:
nLight Photonics Corporation
Inventors:
Gary L. Burkholder, Michael C. Nelson, Michael Brinker
Abstract: Techniques and devices for measuring stress, strain, or temperature based on polarization crosstalk analysis in birefringence optical birefringent media including polarization maintaining fiber. The disclosed techniques and devices can be implemented to measure polarization crosstalk distribution in polarization maintaining fiber by placing the PM fiber in a 1-dimensional or 2-dimensional configuration for sensing temperature, stress or strain in the PM fiber at different locations along the fiber with a high spatial sensing resolution. In some implementations, the disclosed techniques and devices can be implemented to simultaneously measure stress, strain and temperature from analyzing the probe light. For example, both temperature and stress/strain can be simultaneously measured by using the same sensors to extract and separate temperature measurements from stress/strain measurements.
Abstract: A high power single mode (“SM”) laser system includes an amplifier configured with a monolithic fiber to rod fiber waveguide which is structured with a multimode (“MM”) core and at least one cladding surrounding the core. The MM core is configured with a small diameter uniform input region receiving and guiding a SM signal light, a mode-transforming frustoconical core region expanding outwards from the input region and a relatively large diameter uniform output portion. The high power laser system is further structured with a MM pump light delivery fiber having a numerical aperture NA2, which is at most equal to that one of the output core portion. The amplifier and pump light output fiber traverse an unconfined delivery cable and terminate upstream from a mirror which is configured to focus the incident pump light into the core of the amplifier in a counter-propagating direction.
Type:
Application
Filed:
March 6, 2014
Publication date:
September 29, 2016
Applicant:
IPG Photonics Corporation
Inventors:
Valentin Gapontsev, Igor Samartsev, Dimitri Yagodkin
Abstract: A laser marking method and system, and laser marked object are disclosed. The method includes directing a pulsed laser beam towards an object such that an interface between an anodized layer and non-anodized substrate is in a mark zone of the pulsed laser beam, and scanning the pulsed laser beam across the object in a predetermined pattern to create a mark having an L value of less than 35 and a surface roughness that is substantially unchanged compared to adjacent unmarked areas. The system includes a fiber laser generating amplified pulses that are directed towards a galvo-scanner and focusing optic, while the object includes an anodized surface layer, an underlying non-anodized substrate, and a mark having an L value of less than 35 with substantially unchanged roughness features.
Type:
Application
Filed:
February 10, 2016
Publication date:
September 15, 2016
Applicant:
nLIGHT Photonics Corporation
Inventors:
Xiaojun Li, R. Kirk Price, Jason N. Farmer, Ethan A. McGrath
Abstract: Laser processing systems and methods are capable of moving a laser beam while maintaining consistent laser beam characteristics at processing locations. The laser processing systems generate a collimated laser beam having a consistent Z axis power density along at least a portion of a length of the laser beam and dither the collimated laser beam along one of the X and Y axes. The dithering of the collimated laser beam facilitates consistent laser processing on a three-dimensional surface, for example, to provide consistent deposition of a coating in a laser cladding process. A laser processing system may include a beam delivery system that provides both the collimation and the dithering of the collimated laser as well as an adjustment of the beam diameter of the collimated beam.
Type:
Application
Filed:
September 24, 2014
Publication date:
August 11, 2016
Applicant:
IPG Photonics Corporation
Inventors:
Joseph Leo DALLAROSA, Ben AMAR, David SQUIRES