Patents Assigned to PhotonStar LED Limited
  • Patent number: 9794991
    Abstract: A color tunable lighting module is described which includes at least three solid state lighting emitters (such as light emitting diodes) and at least two wavelength converting elements (such as phosphors). The three solid state lighting emitters are formed of the same semiconductor material system and the light generated by them has dominant wavelengths in the blue-green-orange range of the optical spectrum. The two wavelengths converters are used re-emit some of the light from two of the emitters in broader spectra having longer dominant wavelengths, while the third emitter is selected to emit light at a wavelength between the dominant wavelengths of the light from the two emitters and the two converters. A control system may be employed to monitor and control the module and the lighting module can be optimized for tunable high color quality white light applications.
    Type: Grant
    Filed: July 21, 2014
    Date of Patent: October 17, 2017
    Assignee: PHOTONSTAR LED LIMITED
    Inventors: Majd Zoorob, Thomas David Matthew Lee
  • Publication number: 20170118636
    Abstract: A method of commissioning wireless node devices in a private wireless network without compromising the security of the network, and also wireless devices adapted to commission and to be commissioned in such a manner. A commission key is provided out-of-band for use in commissioning the wireless node device and an identification key is provided for uniquely identifying the wireless node device on the private wireless network. An encrypted network key for the private wireless network is also provided over the wireless medium and is decrypted using an encryption key generated from the commission key and the identification key. The decrypted network key is used to associate the wireless node device with the private wireless network. The method and devices find particular application in wireless lighting systems, and the control thereof.
    Type: Application
    Filed: March 24, 2015
    Publication date: April 27, 2017
    Applicant: Photonstar LED Limited
    Inventor: Majd Zoorob
  • Patent number: 9178119
    Abstract: A tunable color LED module comprises at least two sub-modules, each comprising an LED, a wavelength converting element (WCE) and a reflector cup. The total light emitted by the module comprises light generated from each LED and WCE and the module is configured to emit a total light having a predefined color chromaticity when activation properties of the LEDs are managed appropriately. The total light may have a broad white emission spectrum. The module combines the benefits of a low cost with uniform chromaticity properties in the far field, and offers long and controlled lifetime at the same time as flexibility and intelligence of tunable color chromaticity, Color Rendering Index (CRI) and intensity, either at manufacture or in an end user lighting application. A controlled LED module system comprises a control system for the managing activation properties of the LEDs in the sub-modules. Also described is a method of manufacture.
    Type: Grant
    Filed: October 31, 2013
    Date of Patent: November 3, 2015
    Assignee: PhotonStar LED Limited
    Inventor: James Stuart McKenzie
  • Patent number: 9142711
    Abstract: A tunable color LED module comprises at least two sub-modules, each comprising an LED, a wavelength converting element (WCE) and a reflector cup. The total light emitted by the module comprises light generated from each LED and WCE and the module is configured to emit a total light having a predefined color chromaticity when activation properties of the LEDs are managed appropriately. The total light may have a broad white emission spectrum. The module combines the benefits of a low cost with uniform chromaticity properties in the far field, and offers long and controlled lifetime at the same time as flexibility and intelligence of tunable color chromaticity, Color Rendering Index (CRI) and intensity, either at manufacture or in an end user lighting application. A controlled LED module system comprises a control system for the managing activation properties of the LEDs in the sub-modules. Also described is a method of manufacture.
    Type: Grant
    Filed: October 10, 2013
    Date of Patent: September 22, 2015
    Assignee: PhotonStar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob, Thomas David Matthew Lee
  • Patent number: 8987769
    Abstract: A novel submount for the efficient dissipation of heat away from a semiconductor light emitting device is described, which also maintains efficient electrical conductivity to the n and p contacts of the device by separating the thermal and electrical conductivity paths. The submount comprises at least the following constituent layers: a substrate (400) with thermally conductive properties; a deposited layer (402) having electrically insulating and thermally conducting properties disposed on at least a region of the substrate having a thickness of between 50 nm and 50 microns; a patterned electrically conductive circuit layer (404) disposed on at least a region of the deposited layer; and, a passivation layer at least partially overcoating a top surface of the submount. Also described is a light emitting module employing the substrate and a method of manufacture of the submount.
    Type: Grant
    Filed: August 22, 2008
    Date of Patent: March 24, 2015
    Assignee: Photonstar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob
  • Patent number: 8946741
    Abstract: A light emitting device having a plurality of light extracting elements defined on an upper surface of a semiconductor layer of the device, wherein the light extracting elements are adapted to couple light out of the device and to modify the far field emission profile of the device. Each element comprises an elongate region having a length at least twice its width and also greater than the effective dominant wavelength of light generated in the device. The elongate region extends orthogonal to the upper surface but not into the light emitting region of the device and may be oriented at an angle of less than 45° relative to one of a pair of basis axis defining a plane parallel to the semiconductor layer. Each elongate region is spatially separated from neighboring elongate regions such that it perturbs light generated in the light emitting region independently of the neighboring regions.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: February 3, 2015
    Assignee: PhotonStar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob
  • Publication number: 20140327361
    Abstract: A colour tunable lighting module is described which includes at least three solid state lighting emitters (such as light emitting diodes) and at least two wavelength converting elements (such as phosphors). The three solid state lighting emitters are formed of the same semiconductor material system and the light generated by them has dominant wavelengths in the blue-green-orange range of the optical spectrum. The two wavelengths converters are used re-emit some of the light from two of the emitters in broader spectra having longer dominant wavelengths, while the third emitter is selected to emit light at a wavelength between the dominant wavelengths of the light from the two emitters and the two converters. A control system may be employed to monitor and control the module and the lighting module can be optimised for tunable high colour quality white light applications.
    Type: Application
    Filed: July 21, 2014
    Publication date: November 6, 2014
    Applicant: PHOTONSTAR LED LIMITED
    Inventors: Majd Zoorob, Thomas David Matthew Lee
  • Patent number: 8783901
    Abstract: A color tunable lighting module is described which includes at least three solid state lighting emitters (such as light emitting diodes) and at least two wavelength converting elements (such as phosphors). The three solid state lighting emitters are formed of the same semiconductor material system and the light generated by them has dominant wavelengths in the blue-green-orange range of the optical spectrum. The two wavelengths converters are used re-emit some of the light from two of the emitters in broader spectra having longer dominant wavelengths, while the third emitter is selected to emit light at a wavelength between the dominant wavelengths of the light from the two emitters and the two converters. A control system may be employed to monitor and control the module and the lighting module can be optimized for tunable high color quality white light applications.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: July 22, 2014
    Assignee: PhotonStar LED Limited
    Inventors: Majd Zoorob, Thomas David Matthew Lee
  • Publication number: 20140054625
    Abstract: A tunable colour LED module comprises at least two sub-modules, each comprising an LED, a wavelength converting element (WCE) and a reflector cup. The total light emitted by the module comprises light generated from each LED and WCE and the module is configured to emit a total light having a predefined colour chromaticity when activation properties of the LEDs are managed appropriately. The total light may have a broad white emission spectrum. The module combines the benefits of a low cost with uniform chromaticity properties in the far field, and offers long and controlled lifetime at the same time as flexibility and intelligence of tunable colour chromaticity, Colour Rendering Index (CRI) and intensity, either at manufacture or in an end user lighting application. A controlled LED module system comprises a control system for the managing activation properties of the LEDs in the sub-modules. Also described is a method of manufacture.
    Type: Application
    Filed: October 31, 2013
    Publication date: February 27, 2014
    Applicant: PhotonStar LED Limited
    Inventor: James Stuart McKenzie
  • Publication number: 20140034991
    Abstract: A tunable colour LED module comprises at least two sub-modules, each comprising an LED, a wavelength converting element (WCE) and a reflector cup. The total light emitted by the module comprises light generated from each LED and WCE and the module is configured to emit a total light having a predefined colour chromaticity when activation properties of the LEDs are managed appropriately. The total light may have a broad white emission spectrum. The module combines the benefits of a low cost with uniform chromaticity properties in the far field, and offers long and controlled lifetime at the same time as flexibility and intelligence of tunable colour chromaticity, Colour Rendering Index (CRI) and intensity, either at manufacture or in an end user lighting application. A controlled LED module system comprises a control system for the managing activation properties of the LEDs in the sub-modules. Also described is a method of manufacture.
    Type: Application
    Filed: October 10, 2013
    Publication date: February 6, 2014
    Applicant: PhotonStar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob, Thomas David Matthew Lee
  • Patent number: 8610136
    Abstract: A LED Chip-on-Board (COB) module comprises a plurality of LED die arranged on a substrate in one or more radially concentric rings about a center point such that each LED die is azimuthally offset from neighboring LED die. The module includes thermal conduction pads each having lateral dimensions at least as large as the combined lateral dimensions of the LED die attached to it and a total surface area at least five times larger than the total surface area of all the LED die attached to it. At the same time, the total light emission area of the module is no greater than four times larger than the combined total surface emission area of all the individual LED die disposed on the substrate. A variety of configurations are possible subject to these criteria, which permit good packing density for enhanced brightness while ensuring optimal heat transfer. A method of manufacturing the module is also provided.
    Type: Grant
    Filed: August 5, 2009
    Date of Patent: December 17, 2013
    Assignee: PhotonStar LED Limited
    Inventors: Majd Zoorob, Thomas David Matthew Lee
  • Patent number: 8592842
    Abstract: A light emitting device (LED) employs one or more conductive multilayer reflector (CMR) structures. Each CMR is located between the light emitting region and a metal electrical contact region, thereby acting as low-loss, high-reflectivity region that masks the lossy metal contact regions away from the trapped waveguide modes. Improved optical light extraction via an upper surface is thereby achieved and a vertical conduction path is provided for current spreading in the device. In an example vertical, flip-chip type device, a CMR is employed between the metal bottom contact and the p-GaN flip chip layer. A complete light emitting module comprises the LED and encapsulant layers with a phosphor. Also provided is a method of manufacture of the LED and the module.
    Type: Grant
    Filed: March 3, 2008
    Date of Patent: November 26, 2013
    Assignee: PhotonStar LED Limited
    Inventor: James Stuart McKenzie
  • Patent number: 8324633
    Abstract: A light emitting module comprises a light emitting device (LED) mounted on a high thermal dissipation sub-mount, which performs the traditionally function of heat spread and the first part of the heat sinking. The sub-mount is a grown metal that is formed by an electroplating, electroforming, electrodeposition or electroless plating process, thereby minimizing thermal resistance at this stage. An electrically insulating and thermally conducting layer is at least partially disposed across the interface between the grown semiconductor layers of the light emitting device and the formed metal layers of the sub-mount to further improve the electrical isolation of the light emitting device from the grown sub-mount. The top surface of the LED is protected from electroplating or electroforming by a wax or polymer or other removable material on a temporary substrate, mold or mandrel, which can be removed after plating, thereby releasing the LED module for subsequent processing.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: December 4, 2012
    Assignee: PhotonStar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob
  • Patent number: 8324647
    Abstract: A light emitting module with improved optical functionality and reduced thermal resistance is described, which comprises a light emitting device (LED), a wavelength converting (WC) element and an inorganic optically-transmissive thermally-conductive (OTTC) element. The WC element is capable of absorbing light generated from the LED at a specific wavelength and re-emitting light having a different wavelength. The re-emitted light and any unabsorbed light exits through at least one surface of the module. The OTTC is in physical contact with the WC element and at least partially located in the optical path of the light. The OTTC comprises one or more layers of inorganic material having a thermal conductivity greater than that of the WC element. As such, a compact unitary integrated module is provided with excellent thermal characteristics, which may be further enhanced when the OTTC provides a thermal barrier for vertical heat propagation through the module but not lateral propagation.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: December 4, 2012
    Assignee: PhotonStar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob
  • Patent number: 8309979
    Abstract: A light emitting device is provided having high luminous output while maintaining high wall plug efficiency, wherein the high thermal and electrical conductivity paths of the device are separated during the semiconductor wafer and die level manufacturing step. The device includes an electrical conducting mirror layer, which reflects at least 60% of generated light incident on it, and an isolation layer having electrical insulating properties and thermal conducting properties. A first electrode, which is not in contact with the main semiconductor layers of the device, is located on the mirror layer. A light emitting module, system and projection system incorporating the light emitting device are also described, as is a method of manufacture of the device.
    Type: Grant
    Filed: September 12, 2008
    Date of Patent: November 13, 2012
    Assignee: PhotonStar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob
  • Patent number: 8212273
    Abstract: A light emitting device comprises a novel low-loss array of conductive vias embedded in a dielectric multilayer stack, to act as an electrically-conductive, low-loss, high-reflectivity reflector layer (CVMR). In one example the CVMR stack is employed between a reflective metal bottom contact and a p-GaN semiconductor flip chip layer. The CVMR stack comprises at least (3) layers with at least (2) differing dielectric constants. The conductive vias are arranged such that localized and propagating surface plasmons associated with the structure reside within the electromagnetic stopband of the CVMR stack, which in turn inhibits trapped LED modes coupling into these plasmonic modes, thereby increasing the overall reflectivity of the CVM R. This technique improves optical light extraction and provides a vertical conduction path for optimal current spreading in a semiconductor light emitting device. A light emitting module and method of manufacture are also described.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: July 3, 2012
    Assignee: PhotonStar LED Limited
    Inventors: James Stuart McKenzie, Majd Zoorob
  • Publication number: 20120038280
    Abstract: A colour tunable lighting module is described which includes at least three solid state lighting emitters (such as light emitting diodes) and at least two wavelength converting elements (such as phosphors). The three solid state lighting emitters are formed of the same semiconductor material system and the light generated by them has dominant wavelengths in the blue-green-orange range of the optical spectrum. The two wavelengths converters are used re-emit some of the light from two of the emitters in broader spectra having longer dominant wavelengths, while the third emitter is selected to emit light at a wavelength between the dominant wavelengths of the light from the two emitters and the two converters. A control system may be employed to monitor and control the module and the lighting module can be optimised for tunable high colour quality white light applications.
    Type: Application
    Filed: April 23, 2010
    Publication date: February 16, 2012
    Applicant: PHOTONSTAR LED LIMITED
    Inventors: Majd Zoorob, Thomas David Matthew Lee
  • Publication number: 20110204408
    Abstract: A novel submount for the efficient dissipation of heat away from a semiconductor light emitting device is described, which also maintains efficient electrical conductivity to the n and p contacts of the device by separating the thermal and electrical conductivity paths. The submount comprises at least the following constituent layers: a substrate (400) with thermally conductive properties; a deposited layer (402) having electrically insulating and thermally conducting properties disposed on at least a region of the substrate having a thickness of between 50 nm and 50 microns; a patterned electrically conductive circuit layer (404) disposed on at least a region of the deposited layer; and, a passivation layer at least partially overcoating a top surface of the submount. Also described is a light emitting module employing the substrate and a method of manufacture of the submount.
    Type: Application
    Filed: August 22, 2008
    Publication date: August 25, 2011
    Applicant: PHOTONSTAR LED LIMITED
    Inventors: James Stuart McKenzie, Majd Zoorob
  • Publication number: 20110133654
    Abstract: A tunable colour LED module comprises at least two sub-modules, each comprising an LED (104), a wavelength converting element (WCE) (201, 112, 203) and a reflector cup. The total light emitted by the module comprises light generated from each LED and WCE and the module is configured to emit a total light having a predefined colour chromaticity when activation properties of the LEDs are managed appropriately. The total light may have a broad white emission spectrum (106). The module combines the benefits of a low cost with uniform chromaticity properties in the far field, and offers long and controlled lifetime at the same time as flexibility and intelligence of tunable colour chromaticity, Colour Rendering Index (CRI) and intensity, either at manufacture or in an end user lighting application. A controlled LED module system comprises a control system for the managing activation properties of the LEDs in the sub-modules. Also described is a method of manufacture.
    Type: Application
    Filed: July 30, 2009
    Publication date: June 9, 2011
    Applicant: PHOTONSTAR LED LIMITED
    Inventors: James Stuart McKenzie, Majd Zoorob, Thomas David Matthew Lee
  • Publication number: 20110133224
    Abstract: A LED Chip-on-Board (COB) module comprises a plurality of LED die arranged on a substrate in one or more radially concentric rings about a centre point such that each LED die is azimuthally offset from neighbouring LED die. The module includes thermal conduction pads each having lateral dimensions at least as large as the combined lateral dimensions of the LED die attached to it and a total surface area at least five times larger than the total surface area of all the LED die attached to it. At the same time, the total light emission area of the module is no greater than four times larger than the combined total surface emission area of all the individual LED die disposed on the substrate. A variety of configurations are possible subject to these criteria, which permit good packing density for enhanced brightness whilst ensuring optimal heat transfer. A method of manufacturing the module is also provided.
    Type: Application
    Filed: August 5, 2009
    Publication date: June 9, 2011
    Applicant: PhotonStar LED Limited
    Inventors: Majd Zoorob, Thomas David Matthew Lee