Abstract: A method of making solar collectors by encapsulating photovoltaic cells within a base of an elongated solar collector wherein heat and pressure are applied to the cells in-situ, after an encapsulating material has been applied. A tool is fashioned having a bladder expandable under gas pressure, filling a region of the collector where the cells are mounted. At the same time, negative pressure is applied outside of the bladder, enhancing its expansion. The bladder presses against a platen which contacts the encapsulated cells, causing outgassing of the encapsulant, while heat cures the encapsulant. After curing, the bladder is deflated and the tool may be removed from the collector and base and reflective panels put into place, if not already there, thereby allowing the solar collector to be ready for use.

Abstract: A modular solar energy collector having elongated V-shaped side walls formed by a pair of coplanar panels for each side wall. The upper panels, occupying most of the wall area are diffusely reflective, but the lower panels are specularly reflective. A Fresnel lens, having a snap fit relation to the side walls focuses some light on the lower specularly reflective panels which direct light to the solar cells at the base of the V-shaped walls. A heat sink provides support for the two panels with two opposed, upwardly extending wings terminating in opposed linear clips located near the lengthwise seam of the coplanar panels, each clip holding two coplanar panels in parallel alignment. The clips not only provide support for the panels, but also transfer heat to the remainder of the heat sink. The clips are shaped so that edges of the panels engage each clip by a snap fit, outside of the clip in one embodiment and inside of the clip in another embodiment.