Abstract: A cross-fold system for use in combination with a device for folding sheet material and includes a rigid guide structure having a stationary reaction surface for supporting and guiding folded sheet material along a feed path between a sheet feed mechanism and a tensioning mechanism. Furthermore, the cross-fold system includes a paper break assembly disposed between the sheet feed mechanism and the tensioning mechanism. The paper break assembly, furthermore, includes an abrasion bar disposed transversely of the feed path and in opposed relation to the rigid guide. Moreover, the paper break assembly is repositionable from an active position to an inactive position such that, in the active position, the abrasion bar pressingly engages the sheet material against the stationary reaction surface of the guide assembly, and, in the inactive position, the abrasion bar permits the sheet material to pass to the tensioning mechanism without engaging the sheet material.

Abstract: An envelope sealing apparatus for sealing an envelope having a main body and a sealable flap foldable about a hinge between the flap and main body, and sealable thereto. The apparatus comprises a feed path along which an envelope can be fed; a driving means associated with the feed path for feeding an envelope along the feed path; a flap securing means cooperative with the driving means to secure an open envelope flap in contact with the driving means; and a flap sealing means cooperative with the driving means to seal the flap to the main body when the driving means drives the envelope in a flap sealing direction along the feed path. A mail piece creation device incorporating such an envelope sealer is further provided, along with corresponding methods.

Abstract: A system for dispensing tabs from a carrier substrate, each of the tabs having an adhesive backing for securing the tabs in spaced-apart relation to the carrier substrate. The system includes an input mechanism operative to supply an input stream of the tab stock and an output mechanism operative to accept and take away an output stream of carrier substrate from the tab stock supplied by the input mechanism. The system further includes a peeler bar having first and second surfaces disposed on the periphery of the peeler bar. The peeler bar, furthermore is interposed between the input and output streams such that the underside surface of the carrier substrate slideably engages the first and second peripheral surfaces. The first peripheral surface has an arcuate shape along an elongate axis of the peeler bar and is oriented relative to the second peripheral surface so as to effect an abrupt directional change with respect to the input and output streams.

Abstract: A method is provided for configuring a mailpiece creation system to minimize system set-up, mitigate errors and reduce the skill level required to perform tabbing operations. The method includes the steps of (i) determining a fold configuration of the sheet material employed in the creation of a mailpiece, (ii) determining the dimension of an adhesive tab for securing a free edge of the sheet material, (iii) determining a target location for the placement of each adhesive tab relative to the free edge of the folded sheet material, (iv) configuring at least one system parameter of the mailpiece creation system in accordance with at the fold configuration, adhesive tab dimension, and/or target location, and (v) executing a mail run job by the mailpiece creation system.

Abstract: A sheet stacking apparatus for storing a plurality of sheets is disclosed having a storage chamber having a first transverse dimension, a platform located within the storage chamber for storing a plurality of sheets in a substantially vertical stack thereon, a feeder for feeding a top sheet from the stack, and means for moving the platform upwards to hold the stack in operative contact with the feeder, wherein the platform comprises a support portion having a second transverse dimension which is less than the first transverse dimension, for allowing sheets stacked on the platform to droop below the support portion in at least one overhanging region.

Abstract: A sheet handling device having at least one sheet feed path therethrough from an inlet to an outlet, the sheet feed path defined by a guide for directing sheet material from the inlet to the outlet. The sheet handling device comprising a plurality of processing sections located along the sheet feed path for performing a plurality of operations on sheet material being handled by the device. The processing sections including a central accumulator section, a collation section, a sheet folding section and at least one inserter section which are collectively located within a main chamber of the sheet handling device. The accumulator section is centrally located relative to the other processing sections and employs a vertically-oriented feed path to facilitate accumulation of sheet material while minimizing the spacing/gaps between adjacent sections. Furthermore, an access doorway is disposed over the processing stations to facilitate jam clearance.

Abstract: A linkage arrangement for handling sheets in a sheet accumulator including an accumulation gate and a locking over center mechanism. The accumulation gate pivotally mounts to a support structure of the accumulator and includes a stop surface for traversing the sheet path. The stop surface is movable between an interference position and a release position wherein the interference position inhibits the travel of sheets along the sheet path, and the release position releases the sheets for continued travel along the sheet path. The locking over center mechanism includes longitudinally aligned actuating and connecting arms. The actuating arm pivotally mounts to the support structure about a rotational axis while the connecting arm pivotally mounts to the accumulation gate at one end and pivotally mounts to the actuating arm at the other end. The locking over center mechanism inhibits motion of the accumulation gate in response to a force applied to the accumulation surface.

Abstract: There is provided a sheet handling machine comprising: a drive source; a first driven shaft arranged to receive drive from the drive source at least when the drive source drives in a first direction of rotation; a feed roller shaft; a feed roller mounted on the feed roller shaft for feeding sheets when the feed roller shaft is driven; and a rotatably supported drive transmission for selectively engaging drive transmission from the first driven shaft to the feed roller shaft in dependence upon the rotational position of the drive transmission. A mailpiece creation apparatus is also provided, illustrating one application of such a machine, as well as associated methods for sheet handling and mailpiece creation.

Abstract: There is disclosed a sheet re-circulating accumulator (10) comprising: an inlet feed path (20) to an accumulation location (30); an outlet feed path (40); a sheet circulation path (60) defined by stationary sheet guide means (62, 64, 66, 68); and sheet driving means (32, 70, 72, 74, 76) associated with the sheet circulation path (60) for selectively advancing a partial accumulation (P) of one or more sheets (S) at the accumulation location (30) around the sheet circulation path (60), so that the partial accumulation (P) is guided by the stationary sheet guide means (62, 64, 66, 68) at the leading edge of the partial accumulation (P) while being driven, and back to the accumulation location (30) to accumulate the next sheet (S) fed from the inlet feed path (20) with the partial accumulation (P), and delivering an accumulation (A) of sheets (S) along said outlet feed path (40).

Abstract: A mail production system is described, the system comprising a mail finishing system for converting documents into finished items of mail ready for hand-over to a postal service, and a secure accounting system for generating accounting data relating to the items of mail produced by the mail finishing system, wherein the secure accounting system is able to generate signals to control operation of the mail finishing system. Specifically the secure accounting system is able to delay or stop operation of the mail finishing system. A corresponding method of producing mail is also described.

Abstract: A sheet feeder for feeding sheets one-at-a-time along a path having: a feeder/separator for engaging the sheets and feeding them one-at-a-time along the path whilst remaining sheets not being fed along the path are halted by the separator; and a clearance mechanism for engaging the remaining sheets and removing them from the separator region in a sheet clearance process.

Abstract: A sheet handling apparatus for feeding a sequential plurality of sheets having a sheet feed path for guiding sheets in a sheet feeding direction through the apparatus, the apparatus comprising rollers for driving sheets along the sheet feed path, and a trailing edge deflector deflecting means located on the sheet feed path, the trailing edge deflector being arranged to deflect the trailing edge of a leading sheet to ensure overlap by a following sheet on a predetermined side of the leading sheet.

Abstract: A system for preparing mail for submission to a postal service is described, the system comprising: a mail finishing system of the mailer for generating items of mail for inclusion in a submission of mail by the mailer to the postal service; an announcement system of the mailer for analyzing the items of mail generated by the mail finishing system and generating an electronic statement based on the composition and value of the items of mail in the submission and transmitting the electronic statement to the postal service via an electronic link therewith; and a secure accounting system of the mailer connected to the mail finishing system and to the announcement system for generating accounting data relating to the items of mail in the submission. In a preferred embodiment, the electronic link between the announcement system of the mailer and the postal service may be established via the internet. A corresponding method of exchanging information between a mailer and a postal service is also described.

Abstract: An accumulator apparatus for paper collations having an accumulation chamber for receiving sheet material, the chamber defined by a fixed guide on one side, a movable guide on the other side and a movable stop member at one end. Rollers are included for driving the sheet material against the stop member, and gates are provided for moving the movable guide between a first position in which it is spaced from the fixed guide by a gap sufficiently small to prevent buckling of the sheet material as it is driven by the rollers against the stop member, and a second position in which the movable guide is spaced away from the fixed guide for discharge of the sheet material from the chamber.

Abstract: A sheet feeder for feeding sheets one-at-a-time along a path is disclosed having: means for storing a plurality of sheets; a feeder/separator comprising feeding means for engaging the sheets and feeding them from the means for storing and a separator for engaging sheets fed by the feeding means to thereby feed single ones of the sheets one-at-a-time along the path whilst remaining sheets not being fed along the path are halted by the separator; and a clearance mechanism for engaging said remaining sheets and removing them from the separator region in a sheet clearance process.

Abstract: A handle for attachment to a rotational shaft, the handle comprising a lever handle, for attachment to the rotational shaft for aiding application of torque to the shaft, and an alignment boss, separate from the lever handle, for attaching the lever handle to the shaft and for aligning the lever handle at a predetermined orientation with respect to an alignment feature of the shaft.

Abstract: A process for performing a plurality of operations on an elongate element, in particular an envelope (60) in a folder-inserter machine, which operations, such as flapping (44, 47), inserting, moistening and sealing, are carried out at spaced-apart locations. The process enables various different lengths of envelope to be employed, without the need to adjust any of the mechanisms. This is achieved by feeding an envelope into the inserter unflapped and with its crease line trailing. A datum position for the crease line is determined following sensing (96), and all the distances the envelope needs to be moved for the various operations, which may in practice be closely associated with that crease line, measured from that datum position. Irrespective of the lengths of the envelopes processed, the drive means (43) moving them from one particular operation location to the next then needs to be operated for the same time.

Abstract: A moistener for applying liquid to an envelope, for use in sealing the latter, comprises a liquid storage tank (70a, 70b) and means, such as wicks (71) for transporting the liquid to the envelope (not shown). The level of liquid in the tank is visible to a user through a window (73). In use of the moistener it is fully inserted into a housing (not shown) but with the window visible to the user. Partial removal of the moistener from the housing permits the tank to be filled with liquid via an opening (76).

Abstract: An envelope with its flap in an open position is driven along a transport path by first transport means (31a) at a first location. When the crease line between the flap and the body of the envelope reaches a predetermined location along the transport path, buckling means (31b, 53) engage the envelope from opposite sides at a second location, spaced apart from the first location, such as to cause the envelope to buckle laterally of the transport path and be partially closed. The buckling envelope with its crease line leading is then received by sealing means (31a, 31b), by means of which the envelope fully closed.

Abstract: The invention relates to a system and method for re-transmitting an e-mail message transmitted from a sender to a recipient based upon predetermined criteria. The method performing the steps of prescribing at least one time period for performing messaging tasks and defining messaging tasks to be initiated for the e-mail message during the at least one prescribed time period. When an e-mail message is received in a recipients e-mail account a determination is made as to whether if the e-mail message was received within the at least one prescribed time period. And re-transmitting the e-mail message in accordance with the defined messaging tasks if the e-mail message was determined to be received within the prescribed time period.