Abstract: An improved composite wood adhesive extender, a method of producing such extender, and an adhesive mixture including this extender are provided, wherein the extender has performance satisfactory to the manufacturing needs of composite and plywood products, while also extending the adhesive at a reasonable cost. The adhesive mixture may have a primary and secondary extender. The primary extender is composed of a wood-based product. The secondary extender may be an amylaceous material comprising 100% uncooked flour or starch, or an amylaceous material comprising 100% uncooked flour or starch blended with a high fiber by-product. Alternatively, the secondary extender may be pre-gelatinized flour or starch and a mixture of pre-gelatinized flour or starch with flour comprising an advantageous quantity of raw starch. The secondary extender may substitute for about 25-40% of the primary extender on about a 1:1 ratio basis.

Abstract: An improved composite wood adhesive filler, a method of producing such a filler, and an adhesive mixture including such filler are provided, with the filler having performance satisfactory to the manufacturing needs of composite and ply wood products. The adhesive mixture may comprise a filler and one or more extenders. The filler can replace extenders for weight, without introducing instability or viscosity problems. The filler may be drawn from the residue co-product of cellulosic ethanol production using corn stover as feed stock material, which would otherwise be a waste product.

Abstract: An improved composite wood adhesive extender, a method of producing the extender, and an adhesive mixture including the extender are provided, wherein the extender has performance satisfactory to the manufacturing needs of composite and ply wood products, while also extending the adhesive at a reasonable cost. The adhesive mixture may comprise a primary and secondary extender. The primary extender is composed of a wood-based product. The secondary extender of the present invention is composed of an amylaceous material comprising 100% substantially uncooked flour or starch, or an amylaceous material comprising 100% substantially uncooked flour or starch blended with a high fiber by-product. Alternatively, the secondary extender is composed of pre-gelatinized flour or starch and a mixture of pre-gelatinized flour or starch with flour comprising an advantageous quantity of raw starch. The secondary extender may substitute for about 25-40% of the primary extender on about a 1:1 ratio basis.